Recycling Treated Municipal Wastewater for Industrial Water Use

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Table 3.11d. Industries in the Minnesota River Watershed 2004 Water Use, Distance to WWTP, Industry Name Resource Name mgd miles Closest WWTP Industry Category ANDERSON CUSTOM PROCESSING Ground Water 0.0318 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.1422 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.0000 >5 Marshall Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.0803 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.0518 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.0427 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.0814 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.0197 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.5162 >5 New Ulm Agricultural Processing ARCHER DANIELS MIDLAND CO Ground Water 0.2940 >5 New Ulm Agricultural Processing ASSOCIATED MILK PRODUCERS Ground Water 0.0866 >5 Montevideo Agricultural Processing ASSOCIATED MILK PRODUCERS Ground Water 0.1129 >5 Montevideo Agricultural Processing ASSOCIATED MILK PRODUCERS Ground Water 0.0000 1.0 New Prague Agricultural Processing AUGUST SCHELL BREWERY Ground Water 0.0000 1.5 New Ulm Agricultural Processing AUGUST SCHELL BREWERY Ground Water 0.0000 1.5 New Ulm Agricultural Processing BONGARDS CREAMERIES Ground Water 0.1362 >5 Met Council - Blue Lake Agricultural Processing BONGARDS CREAMERIES Ground Water 0.1104 >5 Met Council - Blue Lake Agricultural Processing BONGARDS CREAMERIES Ground Water 0.1384 >5 Met Council - Blue Lake Agricultural Processing BUTTERFIELD FOODS COMPANY Ground Water 0.1386 >5 St James Agricultural Processing BUTTERFIELD FOODS COMPANY Ground Water 0.0115 >5 St James Agricultural Processing BUTTERFIELD FOODS COMPANY Ground Water 0.0353 >5 St James Agricultural Processing BUTTERFIELD FOODS COMPANY Ground Water 0.0416 >5 St James Agricultural Processing CENEX HARVEST STATES COOPERATIVES Ground Water 3.5781 2.0 Mankato Agricultural Processing CHRISTENSEN FAMILY FARMS Ground Water 0.0060 >5 New Ulm Agricultural Processing COCA-COLA BOTTLING MW Ground Water 0.0266 3.7 Met Council - Seneca Agricultural Processing COCA-COLA BOTTLING MW Ground Water 0.6797 3.7 Met Council - Seneca Agricultural Processing DAIRY FARMERS OF AMERICA INC Ground Water 0.0000 >5 New Ulm Agricultural Processing DARLING INTERNATIONAL INC Ground Water 0.0625 >5 Winnebago Agricultural Processing DEL MONTE CORPORATION Ground Water 0.0690 >5 New Ulm Agricultural Processing DEL MONTE CORPORATION Ground Water 0.0710 >5 New Ulm Agricultural Processing FAIRMONT FOODS OF MINNESOTA Ground Water 0.0000 1.2 Fairmont Agricultural Processing FAIRMONT FOODS OF MINNESOTA Ground Water 0.0000 1.2 Fairmont Agricultural Processing FAIRMONT FOODS OF MINNESOTA Ground Water 0.0321 1.4 Fairmont Agricultural Processing FARMERS UNION MARKETING Ground Water 0.0000 >5 Granite Falls Agricultural Processing FARMERS UNION MARKETING Surface Water 0.0005 >5 Granite Falls Agricultural Processing FARMERS UNION MARKETING Ground Water 0.0068 >5 Granite Falls Agricultural Processing FARMERS UNION MARKETING Ground Water 0.0249 >5 Granite Falls Agricultural Processing GEDNEY COMPANY, M A Ground Water 0.1666 >5 Met Council - Blue Lake Agricultural Processing GEDNEY COMPANY, M A Ground Water 0.0000 >5 Met Council - Blue Lake Agricultural Processing NICOLLET FOOD PRODUCTS Ground Water 0.0134 >5 New Ulm Agricultural Processing NICOLLET FOOD PRODUCTS Ground Water 0.0000 >5 New Ulm Agricultural Processing PEPSI COLA BOTTLING CO Ground Water 0.1548 2.9 Met Council - Seneca Agricultural Processing PEPSI COLA BOTTLING CO Ground Water 0.1663 2.9 Met Council - Seneca Agricultural Processing Minnesota River_Industrial_060106.xls, Tab 3.11 c Page 1 of 4 6/28/2006
Table 3.11d. Industries in the Minnesota River Watershed 2004 Water Use, Distance to WWTP, Industry Name Resource Name mgd miles Closest WWTP Industry Category PROTEIN INGREDIENT TECHNOLOGIES INC Ground Water 0.1249 >5 St James Agricultural Processing RAHR MALTING COMPANY Ground Water 0.2033 >5 Met Council - Blue Lake Agricultural Processing RAHR MALTING COMPANY Ground Water 0.0000 >5 Met Council - Blue Lake Agricultural Processing RAHR MALTING COMPANY Ground Water 0.7937 >5 Met Council - Blue Lake Agricultural Processing RAHR MALTING COMPANY Ground Water 1.0378 >5 Met Council - Blue Lake Agricultural Processing RAHR MALTING COMPANY Ground Water 0.5066 >5 Met Council - Blue Lake Agricultural Processing SENECA FOODS CORP Ground Water 0.0441 >5 New Prague Agricultural Processing SENECA FOODS CORP Ground Water 0.2808 >5 New Prague Agricultural Processing SENECA FOODS CORP Ground Water 0.1932 >5 Winnebago Agricultural Processing SOUTHERN MINNESOTA SUGAR COOP Ground Water 0.2581 >5 Granite Falls Agricultural Processing SOUTHERN MINNESOTA SUGAR COOP Ground Water 0.0000 >5 Granite Falls Agricultural Processing SOUTHERN MINNESOTA SUGAR COOP Ground Water 0.0000 >5 Granite Falls Agricultural Processing SOUTHERN MINNESOTA SUGAR COOP Ground Water 0.1386 >5 Granite Falls Agricultural Processing SOUTHERN MINNESOTA SUGAR COOP Ground Water 0.0537 >5 Granite Falls Agricultural Processing WIS-PAK OF MANKATO INC Ground Water 0.0005 2.5 Mankato Agricultural Processing WIS-PAK OF MANKATO INC Ground Water 0.3704 2.5 Mankato Agricultural Processing AG PROCESSING INC Ground Water 0.7123 >5 Montevideo Industrial Process Cooling - Once Through AG PROCESSING INC Ground Water 0.6288 >5 Montevideo Industrial Process Cooling - Once Through AG PROCESSING INC Ground Water 0.0000 >5 Montevideo Industrial Process Cooling - Once Through ROSEMOUNT INC Ground Water 0.0030 4.5 Met Council - Blue Lake Industrial Process Cooling - Once Through THERMOTECH Ground Water 0.5263 >5 Met Council - Blue Lake Industrial Process Cooling - Once Through THERMOTECH Ground Water 0.0058 >5 Met Council - Blue Lake Industrial Process Cooling - Once Through CARGILL INC Ground Water 0.0016 >5 Winnebago Industrial Processing DUKE REALTY INVESTMENTS INC Ground Water 0.1671 >5 Met Council - Blue Lake Industrial Processing PINGEL, RON Ground Water 0.0000 >5 Met Council - Blue Lake Industrial Processing SURMODICS INC Ground Water 0.0033 4.0 Met Council - Seneca Industrial Processing WATONWAN FARM SERVICE CO Ground Water 0.0011 >5 Wells Easton Minnetonka Lake Industrial Processing CYPRESS SEMICONDUCTOR Ground Water 0.8532 2.5 Met Council - Seneca Metal Processing CYPRESS SEMICONDUCTOR Ground Water 0.0000 2.5 Met Council - Seneca Metal Processing CYPRESS SEMICONDUCTOR Ground Water 0.0000 2.5 Met Council - Seneca Metal Processing EATON CORP Ground Water 0.0488 5.0 Met Council - Blue Lake Metal Processing GOPHER RESOURCE CORP Ground Water 0.1296 4.5 Met Council - Seneca Metal Processing HINIKER COMPANY Ground Water 0.0005 5.0 Mankato Metal Processing HINIKER COMPANY Ground Water 0.0005 5.0 Mankato Metal Processing HINIKER COMPANY Ground Water 0.0060 5.0 Mankato Metal Processing HOLNAM INC Ground Water 0.0003 4.8 Met Council - Seneca Metal Processing NORTHWEST AIRLINES INC Ground Water 0.0956 4.2 Met Council - Seneca Metal Processing NORTHWEST AIRLINES INC Ground Water 0.1668 4.2 Met Council - Seneca Metal Processing VALMONT COATINGS INC Ground Water 0.0115 5.0 Met Council - Blue Lake Metal Processing NEW ULM QUARTZITE QUARRY Surface Water 0.0416 1.3 New Ulm Mine Processing VETTER STONE CO Ground Water 0.0000 5.0 St Peter Mine Processing VETTER STONE CO Ground Water 0.0608 3.9 Mankato Mine Processing VETTER STONE CO Ground Water 0.0611 3.9 Mankato Mine Processing Minnesota River_Industrial_060106.xls, Tab 3.11 c Page 2 of 4 6/28/2006
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
Page 218 and 219: Minnesota Industrial Processing Fac
Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
Page 222 and 223: Water Use (MGD) Water Use (MGD) 13.
Page 224 and 225: Craddock Consulting Engineers In As
Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 260 and 261: Table 3.11d. Industries in the Minn
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Page 264 and 265: Table 3.12c. Industries in the Miss
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
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Page 290: Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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