Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 1306 BOC Edwards Inc 333295 Semiconductor Machinery Manufacturing Electronic Products 247 CITY 2,721,680 2,721,680 0.0075 0134 Co-Operative Plating 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL 40,107,760 36,068,414 0.1099 0814 Cypress Semi-Conductor (MN) Inc 334413 Semiconductor and Related Device Manufacturing Electronic Products 247 CITY,WELL 729,422,000 68,120,000 1.9984 0139 Douglas Corp, Plating Div 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 72,130,440 71,137,380 0.1976 1242 Eaglemaster Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 1,066,573 1,030,141 0.0029 0007 Electronic Industries Inc 334418 Printed Circuit Assembly (Electronic Assembly) Manufacturing Electronic Products 247 CITY 2,684,686 2,619,536 0.0074 1107 FSI International Inc (1107) 333295 Semiconductor Machinery Manufacturing Electronic Products 247 CITY 75,887,460 66,769,614 0.2079 0221 General Dynamics Advanced Information Systems 334511 Search, Detection, Navigation, Guidance, Aeronautical, and Nautical System and Instrument MElectronic Products 247 CITY 13,679,400 6,644,000 0.0375 1206 Gustafson Finishing Corp 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 172,400 172,400 0.0005 0089 Hard Chrome Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL,OTHER 22,625,473 22,194,241 0.0620 0248 Hiawatha Metalcraft Inc (Plant #1) 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL 44,630,086 25,988,452 0.1223 0210 Holaday Circuits Inc 334412 Bare Printed Circuit Board Manufacturing Electronic Products 247 CITY,OTHER 37,134,797 28,484,336 0.1017 0066 Honeywell Inc (0066) 334413 Semiconductor and Related Device Manufacturing Electronic Products 247 CITY,WELL 77,875,193 48,084,000 0.2134 1202 Innovex Inc 334413 Semiconductor and Related Device Manufacturing Electronic Products 247 CITY 17,150,322 15,799,060 0.0470 1169 IntraSpec Solutions 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,OTHER 9,590,500 9,524,095 0.0263 0663 Kangas Enameling Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 154,180 154,180 0.0004 0320 Ken's Metal Finishing Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,OTHER 478,328 454,788 0.0013 0176 Leaf Industries Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 2,667,000 1,834,000 0.0073 0787 Linfor Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 5,448,000 5,448,000 0.0149 1180 M & D Metal Finishing Inc (1180) 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 1,639,196 1,472,596 0.0045 0129 Micom Corp 334418 Printed Circuit Assembly (Electronic Assembly) Manufacturing Electronic Products 247 CITY 68,202,270 50,090,340 0.1869 1194 Micro Control Co 334418 Printed Circuit Assembly (Electronic Assembly) Manufacturing Electronic Products 247 CITY 207,317 207,317 0.0006 0736 Micro Finish Co 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 63,378 63,378 0.0002 1196 Midwest Finishing Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 11,818,800 11,316,760 0.0324 1111 Minco Products Inc 334412 Bare Printed Circuit Board Manufacturing Electronic Products 247 CITY 19,194,200 19,194,200 0.0526 0163 Minco Products Inc 334412 Bare Printed Circuit Board Manufacturing Electronic Products 247 CITY 35,662,000 35,662,000 0.0977 1347 Minnesota Metal Finishing Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 8,310,216 8,151,456 0.0228 0206 Nor-Ell Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL 11,600,736 11,136,706 0.0318 1093 NVE Corp 334413 Semiconductor and Related Device Manufacturing Electronic Products 247 CITY 319,812 319,812 0.0009 0112 Pioneer Metal Finishing 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL,OTHER 164,627,572 121,380,400 0.4510 0229 Polar Semiconductor Inc 335931 Current-Carrying Wiring Device Manufacturing Electronic Products 247 CITY,WELL 98,550,000 404,042,460 0.2700 * 0253 Printed Circuits Inc 334419 Other Electronic Component Manufacturing Electronic Products 247 CITY 17,401,410 17,364,330 0.0477 1295 Production Technologies Inc Electronic Products 247 CITY 370,000 369,600 0.0010 1221 Pro-Tech Interconnect Solutions, LLC 334412 Bare Printed Circuit Board Manufacturing Electronic Products 247 CITY 13,237,000 13,237,000 0.0363 0962 RMS Co 334417 Electronic Connector Manufacturing Electronic Products 247 CITY 18,815,600 16,738,108 0.0515 1257 Ron-Vik Inc 332618 Other Fabricated Wire Product Manufacturing Electronic Products 247 CITY 2,012,000 1,988,000 0.0055 0108 Rosemount Aerospace Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 4,701,800 2,887,916 0.0129 0109 Rosemount Aerospace Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL 98,041,800 41,704,464 0.2686 0107 Rosemount Inc #0107 334513 Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling IndElectronic Products 247 CITY,WELL 221,213,640 154,606,044 0.6061 0878 Rosemount Inc #0878 334513 Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling IndElectronic Products 247 CITY 45,078,000 30,068,040 0.1235 1204 Seagate Technology LLC 334112 Computer Storage Device Manufacturing Electronic Products 247 CITY,OTHER 58,838,028 14,665,797 0.1612 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 3 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0205 Seagate Technology LLC 334112 Computer Storage Device Manufacturing Electronic Products 247 CITY 123,483,720 244,058,696 0.3383 * 0702 TRC Circuits Inc 334418 Printed Circuit Assembly (Electronic Assembly) Manufacturing Electronic Products 247 CITY 3,118,268 2,970,030 0.0085 1095 Twin Star Electronics Inc 334412 Bare Printed Circuit Board Manufacturing Electronic Products 247 CITY 455,860 455,860 0.0012 0714 Universal Circuits Inc 334418 Printed Circuit Assembly (Electronic Assembly) Manufacturing Electronic Products 247 CITY 49,392,000 47,758,228 0.1353 0138 Wolkerstorfer Co Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 17,353,460 16,977,540 0.0475 1003 ADM Milling 311211 Flour Milling Food Products 241 CITY 7,977,645 2,804,238 0.0219 1224 American Fish & Seafood 42242 Packaged Frozen Food Wholesalers Food Products 241 CITY 868,344 631,000 0.0024 0273 Anamax Corp (0273) 311613 Rendering and Meat Byproduct Processing Food Products 241 CITY,OTHER 192,136,941 189,253,431 0.5264 0637 Arden International Kitchens LLC 311412 Frozen Specialty Food Manufacturing Food Products 241 CITY 26,429,640 21,873,108 0.0724 0590 Best Brands Inc 311211 Flour Milling Food Products 241 CITY 30,932,400 24,186,920 0.0847 1297 Bix Produce Co 44523 Fruit and Vegetable Markets Food Products 241 CITY 40,398,144 36,846,144 0.1107 1178 Buddy's Kitchen Inc 72231 Food Service Contractors Food Products 241 CITY 5,307,000 5,307,000 0.0145 1336 Calco Sprouts Inc Food Products 241 CITY,WELL 5,564,072 1,406,444 0.0152 0448 Captain Ken's Foods Inc 311991 Perishable Prepared Food Manufacturing Food Products 241 WELL 7,171,200 5,399,097 0.0196 1208 Cargill Inc-Process Development Facility 54171 Research and Development in the Physical, Engineering, and Life Sciences Food Products 241 CITY 833,770 833,770 0.0023 0363 Central Livestock Association 42252 Livestock Wholesalers Food Products 241 CITY,OTHER 51,837,900 47,149,400 0.1420 0923 Chef Solutions 311812 Commercial Bakeries Food Products 241 CITY 12,702,500 6,405,643 0.0348 0810 Conagra Foods-Snack Food Group 311919 Other Snack Food Manufacturing Food Products 241 CITY 2,538,537 1,613,049 0.0070 1334 Cre 8 It Inc Food Products 241 CITY 837,000 837,000 0.0023 1333 Cre 8 It Inc Food Products 241 CITY 8,084,613 8,084,613 0.0221 0428 Dakota Growers Pasta Co - MN Div 311823 Dry Pasta Manufacturing Food Products 241 CITY 21,278,000 3,706,000 0.0583 0312 Dakota Premium Foods LLC 311611 Animal (except Poultry) Slaughtering Food Products 241 CITY 206,366,000 200,212,800 0.5654 0296 Dean Foods Woodbury 311511 Fluid Milk Manufacturing Food Products 241 CITY 67,671,000 61,235,952 0.1854 0884 Domino's National Commissary Corp 311822 Flour Mixes and Dough Manufacturing from Purchased Flour Food Products 241 CITY 7,377,000 4,871,379 0.0202 0076 E A Sween Co dba Deli Express 311991 Perishable Prepared Food Manufacturing Food Products 241 CITY 12,540,474 11,094,183 0.0344 0625 Earthgrains / Metz Baking Co 311812 Commercial Bakeries Food Products 241 CITY 53,250,000 38,553,070 0.1459 0323 Everfresh Food Corp 311823 Dry Pasta Manufacturing Food Products 241 CITY,OTHER 899,876 727,892 0.0025 0782 Fischer's United Supply Inc 311421 Fruit and Vegetable Canning Food Products 241 CITY 652,500 467,037 0.0018 0849 General Mills Inc - Bakeries & Foodservice 311812 Commercial Bakeries Food Products 241 CITY 214,401,474 115,621,602 0.5874 0034 General Mills Inc - Purity Oats 311211 Flour Milling Food Products 241 CITY,OTHER 4,644,132 938,134 0.0127 0002 General Mills Inc (JFBTC) 311211 Flour Milling Food Products 241 CITY,WELL 56,043,000 41,150,700 0.1535 0848 General Mills Operations Inc 311211 Flour Milling Food Products 241 CITY 19,028,250 8,440,911 0.0521 0362 General Mills Technology Center E 54171 Research and Development in the Physical, Engineering, and Life Sciences Food Products 241 CITY 15,461,016 8,849,074 0.0424 0326 Glenwood-Inglewood Co 312112 Bottled Water Manufacturing Food Products 241 CITY,WELL,OTHER 20,523,736 10,324,142 0.0562 1104 Haagen-Dazs R & D 31152 Ice Cream and Frozen Dessert Manufacturing Food Products 241 CITY 2,142,660 2,132,760 0.0059 1084 Happy's Potato Chip Co 311919 Other Snack Food Manufacturing Food Products 241 CITY 36,656,900 34,959,356 0.1004 0058 Hastings Coop Creamery 311511 Fluid Milk Manufacturing Food Products 241 CITY 10,829,000 8,867,000 0.0297 1298 Johnson Brothers Liquor Co 42282 Wine and Distilled Alcoholic Beverage Wholesalers Food Products 241 CITY 4,393,752 1,620,896 0.0120 0064 Kemps LLC 311511 Fluid Milk Manufacturing Food Products 241 CITY,WELL 93,467,000 63,191,200 0.2561 0589 King's Deluxe Foods (0589) 42242 Packaged Frozen Food Wholesalers Food Products 241 CITY 19,557,750 10,857,750 0.0536 0480 Land O'Lakes Inc 311511 Fluid Milk Manufacturing Food Products 241 CITY 19,692,800 15,215,000 0.0540 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 4 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
Page 252 and 253: Table 3.10a. Industrial Water Use i
Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 288 and 289: Craddock Consulting Engineers In As
Page 290: Minnesota DNR Waters 2005 Ground-wa
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Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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