Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0044 States Electric Mfg Co 335313 Switchgear and Switchboard Apparatus Manufacturing Metal Products 247 CITY 305,000 305,000 0.0008 0068 Stylmark 337215 Showcase, Partition, Shelving, and Locker Manufacturing Metal Products 247 CITY,WELL 27,734,550 23,808,550 0.0760 1321 Super Radiator Coils #1321 Metal Products 247 CITY 4,686,000 4,217,400 0.0128 0135 Superior Plating Inc (0135) 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY,WELL 152,009,910 152,009,910 0.4165 0788 TCR Engineered Components LLC 332722 Bolt, Nut, Screw, Rivet, and Washer Manufacturing Metal Products 247 CITY,OTHER 9,435,152 9,435,152 0.0258 0879 Technical Plating Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 18,668,000 16,759,900 0.0511 1142 Tempco Mfg Co Inc Metal Products 247 CITY 1,755,032 1,238,700 0.0048 0283 Tennant Co 333319 Other Commercial and Service Industry Machinery Manufacturing Metal Products 247 CITY,WELL 1,926,200 1,374,320 0.0053 0185 Tennant Co 333319 Other Commercial and Service Industry Machinery Manufacturing Metal Products 247 CITY 18,658,400 18,317,244 0.0511 0156 Thermo King Corp 333415 Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial RefrigerationMetal Products 247 CITY 17,861,400 10,095,420 0.0489 0255 Thomas Engineering Co 332116 Metal Stamping Metal Products 247 CITY 1,100,000 1,097,452 0.0030 0466 Timmerman Finishing 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 740,000 479,648 0.0020 0430 Toro Co 333112 Lawn and Garden Tractor and Home Lawn and Garden Equipment Manufacturing Metal Products 247 CITY 9,806,700 7,038,000 0.0269 1274 Twin City Metalseal 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 149,230 149,230 0.0004 0190 Twin City Plating Co 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 1,867,500 739,704 0.0051 0220 Universal Plating Co Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 17,226,924 16,986,924 0.0472 1045 UPI Mech Plating & Galvanizing 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 86,778 86,778 0.0002 0191 Valmont / Applied Coating Technology #0191 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 16,619,690 14,366,242 0.0455 1022 Valmont/Lexington 332323 Ornamental and Architectural Metal Work Manufacturing Metal Products 247 CITY 1,438,000 420,300 0.0039 1068 Versa Die Cast Inc 331521 Aluminum Die-Casting Foundries Metal Products 247 CITY 2,537,462 980,016 0.0070 0753 Versa Iron & Machine 331511 Iron Foundries Metal Products 247 CITY,WELL 47,140,671 2,451,312 0.1292 1067 Viking Drill & Tool Inc 333515 Cutting Tool and Machine Tool Accessory Manufacturing Metal Products 247 CITY 4,928,288 2,036,698 0.0135 1189 Waltek 331512 Steel Investment Foundries Metal Products 247 CITY 467,166 467,166 0.0013 0421 Waterous Co 333911 Pump and Pumping Equipment Manufacturing Metal Products 247 CITY 4,900,000 3,400,000 0.0134 1100 Weather Rite Inc 333412 Industrial and Commercial Fan and Blower Manufacturing Metal Products 247 CITY 1,720,052 1,720,052 0.0047 0891 Wipaire Inc 48819 Other Support Activities for Air Transportation Metal Products 247 CITY 530,880 506,280 0.0015 0219 World Aerospace Corp 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 6,510,000 5,211,000 0.0178 1126 Wrico Stamping Co of MN Metal Products 247 CITY 2,904,000 2,129,776 0.0080 0369 Ziegler Inc 42181 Construction and Mining (except Oil Well) Machinery and Equipment Wholesalers Metal Products 247 CITY 4,601,900 4,078,200 0.0126 0104 Culligan Soft Water Service Co 56199 All Other Support Services Other 213 CITY 27,320,000 27,320,000 0.0748 1186 Culligan Water Conditioning #1186 333319 Other Commercial and Service Industry Machinery Manufacturing Other 213 CITY 6,793,440 6,793,440 0.0186 0487 Ecowater Corp 333319 Other Commercial and Service Industry Machinery Manufacturing Other 213 CITY 25,002,400 20,649,600 0.0685 0855 Smith Engineering Inc 333319 Other Commercial and Service Industry Machinery Manufacturing Other 213 CITY 4,100,680 4,100,680 0.0112 1215 Sterling Water Inc dba Culligan 56199 All Other Support Services Other 213 CITY 1,046,000 968,000 0.0029 1351 Wigen Water Technologies Other 213 CITY 196,648 196,648 0.0005 0105 Americraft Carton Inc 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 1,800,000 1,800,000 0.0049 1248 B.F. Nelson Corporation 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 2,192,000 1,924,961 0.0060 1229 Central Container Corp 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 2,060,000 2,060,000 0.0056 1212 Creative Carton Corp 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 4,160,000 3,242,000 0.0114 1024 Green Bay Packaging Inc-Twintown 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 16,423,910 8,331,624 0.0450 0392 Greif Bros Corp 322224 Uncoated Paper and Multiwall Bag Manufacturing Paper/Packaging 249 CITY 13,821,003 13,275,003 0.0379 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 11 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0266 Heinrich Envelope Corp 322232 Envelope Manufacturing Paper/Packaging 249 CITY 12,490,400 12,490,400 0.0342 0271 International Paper Co 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 18,718,200 9,020,685 0.0513 1019 Liberty Carton Co 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 10,884,200 8,686,646 0.0298 0974 Longview Fibre Co 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 55,315,000 30,913,945 0.1515 0113 Menasha Corp 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 4,180,000 1,869,000 0.0115 0925 Menasha Packaging Co 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 1,190,000 1,138,000 0.0033 0950 Northwest Packaging Inc 323110 Setup Paperboard Box Manufacturing Paper/Packaging 249 CITY 2,963,160 2,038,272 0.0081 0073 Packaging Corp of America 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 2,129,830 1,311,964 0.0058 0022 Packaging Corp of America 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 3,763,994 1,873,312 0.0103 0409 Smurfit-Stone Container Enterprises Inc 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 9,107,904 4,510,377 0.0250 0388 Stone Container Corp #0388 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 17,809,698 13,811,832 0.0488 0260 Temple-Inland 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 WELL 33,627,400 4,036,578 0.0921 0591 Waldorf Corporation (dba Rock-Tenn Co) 32213 Paperboard Mills Paper/Packaging 249 CITY,WELL,OTHER 580,350,000 1,202,584,765 1.5900 * 0889 Weyerhaeuser Co 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 13,531,320 8,366,490 0.0371 0038 Weyerhaeuser Co 322211 Corrugated and Solid Fiber Box Manufacturing Paper/Packaging 249 CITY 15,920,190 10,963,800 0.0436 0556 Colorhouse / Mail-Well 323122 Prepress Services Photofinishing 249 CITY 3,972,000 2,831,520 0.0109 1184 DIGIgraphics/Photos Inc 812921 Photofinishing Laboratories (except One-Hour) Photofinishing 249 CITY 1,795,651 1,223,872 0.0049 1355 FilmTec Corp (1355) Photofinishing 249 CITY,WELL 10,103,582 10,103,582 0.0277 1144 Fuji Color Processing Photofinishing 249 CITY,OTHER 7,945,232 7,945,232 0.0218 1305 Lennon, Bausman & Fitzgerald Inc 541922 Commercial Photography Photofinishing 249 CITY 336,000 336,000 0.0009 0055 Lifetouch Inc (NSS Division) 541921 Photography Studios, Portrait Photofinishing 249 CITY 13,864,600 9,714,450 0.0380 0539 Acme Tag and Label Co 323112 Commercial Flexographic Printing Printed Products 249 CITY 200,478 200,478 0.0005 1143 Ad Graphics Printed Products 249 CITY 7,952,000 5,233,068 0.0218 0773 American Spirit Graphics 323110 Commercial Lithographic Printing Printed Products 249 CITY 3,307,400 3,307,400 0.0091 0943 Banta Book Group - Eden Prairie 323110 Commercial Lithographic Printing Printed Products 249 CITY 2,817,040 1,886,416 0.0077 0944 Banta Catalog Group - Mpls 323110 Commercial Lithographic Printing Printed Products 249 CITY 77,160,000 42,767,800 0.2114 1082 Bureau of Engraving-Printing Div 323110 Commercial Lithographic Printing Printed Products 249 CITY 4,019,446 1,724,544 0.0110 0845 Clariant Corp - Master Batches Div Printed Products 249 CITY 4,794,652 3,542,256 0.0131 0868 Container Graphics 323122 Prepress Services Printed Products 249 CITY 2,141,734 774,630 0.0059 0895 Custom Business Forms 323116 Manifold Business Forms Printing Printed Products 249 CITY 426,644 421,644 0.0012 1191 Gannett Offset - Minneapolis 323110 Commercial Lithographic Printing Printed Products 249 CITY 8,700,000 7,328,000 0.0238 0797 GML Inc Printed Products 249 CITY 1,024,468 503,100 0.0028 1350 Immedia Inc Printed Products 249 CITY 797,431 796,917 0.0022 0955 Impressions Inc 323110 Commercial Lithographic Printing Printed Products 249 CITY 2,169,200 1,626,070 0.0059 1255 Inno-Flex Corp 323112 Commercial Flexographic Printing Printed Products 249 CITY 2,228,000 2,228,000 0.0061 0854 IWCO Direct 323110 Commercial Lithographic Printing Printed Products 249 CITY 18,375,000 11,599,158 0.0503 1133 Japs-Olson Co 323110 Commercial Lithographic Printing Printed Products 249 CITY 13,290,000 13,290,000 0.0364 1264 Liberty Carton Co 32213 Paperboard Mills Printed Products 249 CITY 3,735,000 3,735,000 0.0102 0562 Litho Technical Service 323110 Commercial Lithographic Printing Printed Products 249 CITY 486,000 420,000 0.0013 0063 MacKay Envelope Co Printed Products 249 CITY 4,218,750 2,933,750 0.0116 1216 Maximum Graphics Inc 323121 Tradebinding and Related Work Printed Products 249 CITY 5,932,815 5,098,896 0.0163 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 12 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 272 and 273: Table 3.13a. Industrial Water Use i
Page 278 and 279: WATER USE (MGD) WATER USE (MGD) 2.5
Page 280 and 281: WATER USE (MGD) WATER USE (MGD) 0.8
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 288 and 289: Craddock Consulting Engineers In As
Page 290: Minnesota DNR Waters 2005 Ground-wa
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Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
Page 348 and 349: Exhibit D Metropolitan (Metro) WWTP
Page 350 and 351: MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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