Recycling Treated Municipal Wastewater for Industrial Water Use

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Table 3.10a. Industrial Water Use in the Lower Mississippi River Watershed 2004 Water Use, mgd Industry Category Groundwater Surface Water Total Agricultural Processing 2.89 0.00 2.89 Industrial Process Cooling - Once Through 0.38 0.01 0.39 Metal Processing 0.70 0.00 0.70 Non-Metallic Processing 1.02 0.00 1.02 Nuclear Power Plant 0.09 505.84 505.93 Petroleum - Chemical Processing, ethanol 7.00 0.00 7.00 Power Generation 0.55 0.00 0.55 Sand & Gravel Washing 0.27 1.58 1.85 Steam Power Cooling - Once Through 0.00 71.38 71.38 Steam Power Cooling - Wet Tower 0.41 0.00 0.41 Total 13.31 578.81 592.12 Table 3.10b. WWTPs in the Lower Mississippi River Watershed Facility Name Design Capacity, mgd Ann Avg Flow, mgd Flow as % of Design Capacity 2003 2004 2005 2005 Faribault WWTP 7.000 3.697 53% Lake City WWTP 1.520 0.558 37% Met Council - Empire WWTP* 24.000 8.458 35% Met Council - Rosemount WWTP* 1.300 0.903 69% Northfield WWTP 5.200 2.067 40% Owatonna WWTP 5.000 3.531 71% Plainview-Elgin Sanitary District WWTP 1.421 1.053 74% Red Wing WWTP 4.000 2.057 51% Rochester Water Reclamation Plant 19.100 13.462 70% Stewartville WWTP 1.111 0.531 48% Whitewater River Regional WWTP 1.120 0.701 63% Winona WWTP 6.500 3.947 61% Total 77.272 40.965 53% * Design capacity changed per MCES instructions
Table 3.10d. Industries in the Lower Mississippi River Watershed 2004 Water Use, Distance to Industry Industry Name Resource Name mgd WWTP, miles Closest WWTP Category ARCHER DANIELS MIDLAND CO Ground Water 0.206 1.0 Red Wing Agricultural Processing ASSOCIATED MILK PRODUCERS Ground Water 0.603 2.7 Rochester WWTP/Water Reclamation Plant Agricultural Processing ASSOCIATED MILK PRODUCERS Ground Water 0.092 2.7 Rochester WWTP/Water Reclamation Plant Agricultural Processing ASSOCIATED MILK PRODUCERS Ground Water 0.001 2.7 Rochester WWTP/Water Reclamation Plant Agricultural Processing CON AGRA FLOUR MILLING CO Ground Water 0.018 1.5 Met Council - Hastings Agricultural Processing FOREMOST FARMS USA Ground Water 0.009 >10 Stewartville Agricultural Processing FOREMOST FARMS USA Ground Water 0.005 >10 Stewartville Agricultural Processing GRANGER CO-OP CREAMERY Ground Water 0.004 >10 Stewartville Agricultural Processing HORMEL FOODS CORP Ground Water 0.272 1.0 Fairbault Agricultural Processing IFP INC Ground Water 0.012 1.0 Fairbault Agricultural Processing INTERNATIONAL MALTING CO LLC Ground Water 0.238 3.3 Winona Agricultural Processing INTERNATIONAL MALTING CO LLC Ground Water 0.726 3.3 Winona Agricultural Processing LAKESIDE FOODS INC Ground Water 0.075 3.0 Plainview - Elgin Sanitary District Agricultural Processing LAND O LAKES INC Ground Water 0.008 9.2 Lake City Agricultural Processing LAND O LAKES INC Ground Water 0.000 >10 Plainview - Elgin Sanitary District Agricultural Processing MAPLE ISLAND INC Ground Water 0.002 >10 Plainview - Elgin Sanitary District Agricultural Processing MARIGOLD FOODS INC Ground Water 0.162 2.0 Met Council - Empire Agricultural Processing MARIGOLD FOODS INC Ground Water 0.157 2.0 Met Council - Empire Agricultural Processing PLAINVIEW MILK PROD COOP Ground Water 0.191 3.0 Plainview - Elgin Sanitary District Agricultural Processing PROTEIN INGREDIENT TECHNOLOGIES INC Ground Water 0.052 2.0 Fairbault Agricultural Processing SENECA FOODS CORP Ground Water 0.049 4.0 Rochester WWTP/Water Reclamation Plant Agricultural Processing TURKEY STORE COMPANY Ground Water 0.009 5.5 Fairbault Agricultural Processing CYTEC ENGINEERED MATERIALS INC Ground Water 0.004 3.3 Winona Industrial Process Cooling - Once Through CYTEC ENGINEERED MATERIALS INC Ground Water 0.073 3.3 Winona Industrial Process Cooling - Once Through FARIBAULT WOOLEN MILL COMPANY Surface Water 0.006 1.0 Fairbault Industrial Process Cooling - Once Through KERRY BIOFUNCTIONAL INGREDIENTS INC Ground Water 0.298 2.5 Rochester WWTP/Water Reclamation Plant Industrial Process Cooling - Once Through S B FOOT TANNING CO Ground Water 0.000 3.2 Red Wing Industrial Processing S B FOOT TANNING CO Ground Water 0.000 3.2 Red Wing Industrial Processing BADGER FOUNDRY CO Ground Water 0.052 1.0 Winona Metal Processing BADGER FOUNDRY CO Ground Water 0.373 1.0 Winona Metal Processing PEERLESS CHAIN COMPANY Ground Water 0.266 1.0 Winona Metal Processing TECHNICAL DIE CASTING INC Ground Water 0.010 9.3 Winona Metal Processing 8TH AND JEFFERSON LLC Ground Water 0.001 1.0 Winona Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.015 5.0 Met Council - Empire Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.009 5.0 Met Council - Empire Non-Metallic Processing GENOVA INC Ground Water 0.139 1.0 Fairbault Non-Metallic Processing HANSON PIPE & PRODUCTS MN INC Ground Water 0.078 7.5 Met Council - Empire Non-Metallic Processing NRG PROCESSING SOLUTIONS LLC Ground Water 0.000 5.6 Met Council - Empire Non-Metallic Processing RTP COMPANY Ground Water 0.177 2.5 Winona Non-Metallic Processing RTP COMPANY Ground Water 0.259 2.5 Winona Non-Metallic Processing S B FOOT TANNING CO Ground Water 0.135 2.6 Red Wing Non-Metallic Processing S B FOOT TANNING CO Ground Water 0.172 2.6 Red Wing Non-Metallic Processing USG INTERIORS INC Ground Water 0.034 2.3 Red Wing Non-Metallic Processing USG INTERIORS INC Ground Water 0.001 2.3 Red Wing Non-Metallic Processing Lower Mississippi_060806.xls, Tab 3.10d_append Page 1 of 3 6/28/2006
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
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Page 212 and 213: UseCode by Year Minnesota Power Gen
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Page 216 and 217: Minnesota Industrial Processing Fac
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Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 258 and 259: Table 3.11d. Industries in the Minn
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Page 264 and 265: Table 3.12c. Industries in the Miss
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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