Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 1283 Leeann Chin Inc 72231 Food Service Contractors Food Products 241 CITY 3,198,500 2,822,460 0.0088 1358 Lettieri's Inc Food Products 241 CITY 6,557,700 6,323,700 0.0180 0793 Lloyd's Barbeque Co 311613 Rendering and Meat Byproduct Processing Food Products 241 CITY 92,279,000 57,723,125 0.2528 0942 Loft House Bakery Products Inc 311812 Commercial Bakeries Food Products 241 CITY 57,975,900 33,059,535 0.1588 0820 LSG/Sky Chef 72232 Frozen Specialty Food Manufacturing Food Products 241 CITY,OTHER 188,147,112 172,559,160 0.5155 1348 Lunds Mitchell Road LLC Food Products 241 CITY 33,816,300 18,461,727 0.0926 0014 M - Foods Dairy LLC 311511 Fluid Milk Manufacturing Food Products 241 CITY,WELL 679,061,886 143,923,464 1.8604 0630 Marcom Services Inc Food Products 241 CITY 2,137,000 2,137,000 0.0059 0264 Marigold Foods Inc - Mpls Plant 311511 Fluid Milk Manufacturing Food Products 241 CITY 296,410,352 289,063,656 0.8121 0272 Midwest Coca Cola Bottling Inc (0272) 312111 Soft Drink Manufacturing Food Products 241 CITY,WELL 245,280,000 161,733,376 0.6720 * 1134 Mission Foods 31183 Tortilla Manufacturing Food Products 241 CITY 11,366,000 7,734,324 0.0311 0059 Northern Star Co 311411 Frozen Fruit, Juice, and Vegetable Manufacturing Food Products 241 CITY,WELL 289,044,104 280,372,298 0.7919 0873 Novartis Nutrition Corp 311999 All Other Miscellaneous Food Manufacturing Food Products 241 CITY 13,992,310 6,317,830 0.0383 0634 Novartis Nutrition Corp Food Products 241 CITY 559,697,385 419,159,635 1.5334 0116 Old Dutch Foods Inc 311919 Other Snack Food Manufacturing Food Products 241 CITY,WELL 59,345,600 58,649,200 0.1626 0322 Old Home Foods Inc 311511 Fluid Milk Manufacturing Food Products 241 CITY,OTHER 19,129,352 15,690,178 0.0524 1166 Olsen Fish Co Food Products 241 CITY 874,997 788,213 0.0024 0298 Pearson Candy Co 31133 Confectionery Manufacturing from Purchased Chocolate Food Products 241 CITY,WELL 21,237,213 14,099,208 0.0582 0366 Pepsi Bottling Group LLC 312111 Soft Drink Manufacturing Food Products 241 CITY,WELL 703,974,000 181,752,420 1.9287 0817 Quali-Tech Inc 311999 All Other Miscellaneous Food Manufacturing Food Products 241 CITY 1,849,000 1,386,750 0.0051 1293 Quality Ingredients Corp 311514 Dry, Condensed, and Evaporated Dairy Product Manufacturing Food Products 241 CITY 17,876,000 13,474,788 0.0490 0036 Rahr Malting Co 311213 Malt Manufacturing Food Products 241 CITY,WELL 359,151,462 359,152,382 0.9840 0413 Ry-Krisp Plant, Ralston Foods 311821 Cookie and Cracker Manufacturing Food Products 241 CITY 1,066,094 692,871 0.0029 0300 Schroeder Milk Co Inc 311511 Fluid Milk Manufacturing Food Products 241 CITY 328,940,000 279,263,404 0.9012 0373 Schumacher Wholesale Meats Inc 311612 Meat Processed from Carcasses Food Products 241 CITY 7,925,100 7,925,100 0.0217 1182 Siyeza Creative Foods LLC 311412 Frozen Specialty Food Manufacturing Food Products 241 CITY 21,228,836 19,698,992 0.0582 1051 Stock Yards Meat Packing Co 42247 Meat and Meat Product Wholesalers Food Products 241 CITY 1,290,000 1,290,000 0.0035 1161 Summit Brewing Co Food Products 241 CITY 19,412,096 12,643,804 0.0532 0844 SuperMom's LLC 311812 Commercial Bakeries Food Products 241 CITY 11,207,400 7,369,166 0.0307 1029 Swanson Meats Inc 42242 Packaged Frozen Food Wholesalers Food Products 241 CITY 1,084,500 925,140 0.0030 1327 The New French Bakery Inc 311812 Commercial Bakeries Food Products 241 CITY 5,453,284 4,086,064 0.0149 0114 United Sugars Corp 311313 Beet Sugar Manufacturing Food Products 241 WELL 29,606,600 3,373,290 0.0811 1281 Upscale Foods 311412 Frozen Specialty Food Manufacturing Food Products 241 CITY 1,080,000 1,056,000 0.0030 0826 VICOM (0826) 311813 Frozen Cakes, Pies, and Other Pastries Manufacturing Food Products 241 CITY,OTHER 16,327,800 13,137,116 0.0447 0999 Waymouth Farms Inc 311511 Fluid Milk Manufacturing Food Products 241 CITY 3,001,100 3,001,100 0.0082 0960 Anchor Glass Container Corp 327213 Glass Container Manufacturing Glass Products 248 CITY,WELL 21,138,600 4,157,998 0.0579 1074 Twin City Optical 339115 Ophthalmic Goods Manufacturing Glass Products 248 CITY 3,332,000 3,327,000 0.0091 0501 Abbott Northwestern Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY,WELL 150,813,450 137,791,318 0.4132 0517 Children's Hospitals/Clinics - Mpls 62211 General Medical and Surgical Hospitals Health Care 213 CITY 109,828,500 109,366,500 0.3009 0840 Fairview Ridges Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 15,943,000 13,670,000 0.0437 0509 Fairview Southdale Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY,WELL 148,723,269 120,309,441 0.4075 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 5 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0535 Fairview University Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY,WELL 98,481,900 89,726,550 0.2698 0507 Fairview University Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY 143,342,106 128,535,374 0.3927 0511 Hennepin County Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY 81,663,648 81,663,648 0.2237 0023 Lakeview Memorial Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 32,013,000 22,782,504 0.0877 0513 Mercy Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 30,689,000 22,828,847 0.0841 0514 Methodist Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY,WELL 60,682,000 52,724,400 0.1663 0520 North Memorial Health Care 62211 General Medical and Surgical Hospitals Health Care 213 CITY 197,314,424 158,060,872 0.5406 0522 Regina Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY 29,010,000 24,129,884 0.0795 0526 Regions Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 102,180,870 84,680,504 0.2799 0533 Ridgeview Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY 16,145,000 15,264,452 0.0442 1114 St Francis Regional Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY 17,085,720 12,813,472 0.0468 0829 St John's Hospital NE 62211 General Medical and Surgical Hospitals Health Care 213 CITY 20,582,790 14,688,806 0.0564 0524 St Joseph's Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 29,914,764 27,834,016 0.0820 0530 United Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 141,926,268 136,368,768 0.3888 0531 Unity Hospital 62211 General Medical and Surgical Hospitals Health Care 213 CITY 31,926,180 25,133,305 0.0875 0532 V A Medical Center 62211 General Medical and Surgical Hospitals Health Care 213 CITY,WELL 867,189,000 156,372,000 2.3759 1231 Woodwinds Health Campus 62211 General Medical and Surgical Hospitals Health Care 213 CITY 10,756,330 8,031,980 0.0295 1214 Biovest International Inc 54171 Research and Development in the Physical, Engineering, and Life Sciences Laboratory 213 CITY 1,849,500 1,849,500 0.0051 0402 Birchwood Laboratories Inc Laboratory 213 CITY,WELL 1,219,804 745,120 0.0033 1246 Boos Dental Laboratory Laboratory 213 CITY 813,491 813,491 0.0022 0835 R & D Systems Inc (0835) 325413 In-Vitro Diagnostic Substance Manufacturing Laboratory 213 CITY 9,793,000 6,673,786 0.0268 0041 Ameripride Services (0041) 812332 Industrial Launderers Laundry 213 CITY,WELL 63,921,750 43,427,268 0.1751 1136 Aramark Uniform Services Inc 812332 Industrial Launderers Laundry 213 CITY 106,660,000 95,994,000 0.2922 0656 Cintas Corp - Eagan 812332 Industrial Launderers Laundry 213 CITY 30,720,000 28,569,600 0.0842 1199 Cintas Corp - Maple Grove 812332 Industrial Launderers Laundry 213 CITY 65,097,000 60,312,150 0.1783 1207 G & K Services 812332 Industrial Launderers Laundry 213 CITY 7,108,992 6,540,089 0.0195 0341 G & K Services 812332 Industrial Launderers Laundry 213 CITY,WELL 23,262,026 21,701,076 0.0637 0443 G & K Services 812332 Industrial Launderers Laundry 213 CITY,WELL 38,990,026 38,990,026 0.1068 1341 Health Systems Cooperative Laundries 81232 Drycleaning and Laundry Services (except Coin-Operated) Laundry 213 CITY 212,120,832 173,677,628 0.5812 1094 Huebsch Laundry Co 812332 Industrial Launderers Laundry 213 CITY 2,428,000 2,384,196 0.0067 0259 Leef Brothers Inc 812332 Industrial Launderers Laundry 213 CITY,WELL 52,757,708 45,566,268 0.1445 1254 Mid City Industrial Laundry 812332 Industrial Launderers Laundry 213 CITY 1,106,500 1,029,045 0.0030 1148 Spruce Co 812332 Industrial Launderers Laundry 213 CITY 3,972,000 3,696,450 0.0109 1309 Tek Products 812332 Industrial Launderers Laundry 213 CITY 6,695,200 6,356,440 0.0183 0048 Twin City Hide Inc (0048) 42259 Other Farm Product Raw Material Wholesalers Leather Products 248 CITY 20,393,344 18,801,110 0.0559 0784 Twin City Tanning Co (0784) 31611 Leather and Hide Tanning and Finishing Leather Products 248 CITY 304,869,000 249,551,235 0.8353 1267 Accellent Inc 339112 Surgical and Medical Instrument Manufacturing Medical Products 248 CITY 2,378,090 2,216,880 0.0065 1141 American Medical Systems Medical Products 248 CITY 7,196,090 3,521,540 0.0197 1273 ATS Medical Inc 339113 Surgical Appliance and Supplies Manufacturing Medical Products 248 CITY 1,934,400 1,934,400 0.0053 0291 Beckman Coulter Inc 325412 Pharmaceutical Preparation Manufacturing Medical Products 248 CITY 14,078,322 11,280,588 0.0386 0843 Boston Scientific Corporation (0843) 339112 Surgical and Medical Instrument Manufacturing Medical Products 248 CITY,OTHER 260,943,900 146,066,055 0.7149 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 6 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 278 and 279: WATER USE (MGD) WATER USE (MGD) 2.5
Page 280 and 281: WATER USE (MGD) WATER USE (MGD) 0.8
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 288 and 289: Craddock Consulting Engineers In As
Page 290: Minnesota DNR Waters 2005 Ground-wa
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Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
Page 348 and 349: Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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