Recycling Treated Municipal Wastewater for Industrial Water Use

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Pipe Capital Project Cost, $ Million 60 55 50 45 40 35 30 25 20 15 10 5 Urban Area Reclaimed Transmission Pipe Capital Project Costs, 5-30 mgd y = 0.7068x + 5.5269 R 2 = 0.9164 y = 1.4136x + 11.054 R 2 Transmission, 5 mile: Transmission, 10 mile: = 0.9164 0 0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 Flow, mgd y = 0.1414x + 1.1054 R 2 Transmission, 1 mile: = 0.9164 Transmission, 1.5 mile: y = 0.212x + 1.6581 R 2 = 0.9164 Transmission, 2 mile: y = 0.2827x + 2.2108 R 2 = 0.9164 Transmission, 2.5 mile: y = 0.3534x + 2.7634 R 2 = 0.9164 Transmission, 3 mile: y = 0.4241x + 3.3161 R 2 = 0.9164 Transmission, 3.5 mile: y = 0.4948x + 3.8688 R 2 = 0.9164 Transmission, 4 mile: y = 0.5654x + 4.4215 R 2 = 0.9164 Transmission, 4.5 mile: y = 0.6361x + 4.9742 R 2 = 0.9164 Transmission, 1 mile Transmission, 1.5 mile Transmission, 2 mile Transmission, 2.5 mile Transmission, 3 mile Transmission, 3.5 mile Transmission, 4 mile Transmission, 4.5 mile Transmission, 5 mile Transmission, 10 mile Linear (Transmission, 1 mile) Linear (Transmission, 1.5 mile) Linear (Transmission, 2 mile) Linear (Transmission, 2.5 mile) Linear (Transmission, 3 mile) Linear (Transmission, 3.5 mile) Linear (Transmission, 4 mile) Linear (Transmission, 4.5 mile) Linear (Transmission, 5 mile) Linear (Transmission, 10 mile)
Pipe Capital Project Cost, $/1000 gallons $4.00 $3.50 $3.00 $2.50 $2.00 $1.50 $1.00 $0.50 Urban Area Reclaimed Transmission Pipe Capitcal Project Costs, $/1000 gallons Transmission, 1 mile: Transmission, 2 mile: Transmission, 3 mile: Transmission, 4 mile: Transmission, 5 mile: y = 0.1715x -0.4923 R 2 = 0.9512 y = 0.343x -0.4923 R 2 = 0.9512 y = 0.5145x -0.4923 R 2 = 0.9512 y = 0.686x -0.4923 R 2 = 0.9512 y = 0.8575x -0.4923 R 2 = 0.9512 Transmission, 1.5 mile: Transmission, 2.5 mile: Transmission, 3.5 mile: y = 0.2572x -0.4923 R 2 = 0.9512 y = 0.4287x -0.4923 R 2 = 0.9512 y = 0.6002x -0.4923 R 2 = 0.9512 y = 0.7717x -0.4923 Transmission, 4.5 mile: Transmission, 10 mile: R 2 = 0.9512 y = 1.7149x -0.4923 R 2 = 0.9512 $0.00 0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 Flow, mgd Transmission, 1 mile Transmission, 1.5 mile Transmission, 2 mile Transmission, 2.5 mile Transmission, 3 mile Transmission, 3.5 mile Transmission, 4 mile Transmission, 4.5 mile Transmission, 5 mile Transmission, 10 mile Power (Transmission, 10 mile) Power (Transmission, 5 mile) Power (Transmission, 4.5 mile) Power (Transmission, 4 mile) Power (Transmission, 3.5 mile) Power (Transmission, 2.5 mile) Power (Transmission, 3 mile) Power (Transmission, 2 mile) Power (Transmission, 1.5 mile) Power (Transmission, 1 mile)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 405 and 406: TM3: Recycled Wastewater System Com
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
Page 419 and 420: Cost of Service, $/1000 gallons 8.0
Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
Page 427 and 428: California Department of Health Ser
Page 429 and 430: Other Media Type Filters Fuzzy Filt
Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435 and 436: Exhibit 1 Transmission Main Cost To
Page 437 and 438: Pipe Installation Data (DR 18 PVC P
Page 439 and 440: Equipment Costs (with O&P) Item Des
Page 441 and 442: Water Reuse Pipe Line Construction
Page 443 and 444: Construction Unit Costs Item (2006
Page 445 and 446: Crew Costs (with O&P) St. Paul Pres
Page 447 and 448: Capital PROJECT Cost Curves for Rec
Page 449 and 450: Diam (in) Annual Average Day Flow A
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Page 453: Pipe Capital Project Cost, $ Millio
Page 461 and 462: Annual Pipe Average Annual Velocity
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Page 465 and 466: Exhibit 3 Water Reuse System O&M Co
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Page 479 and 480: WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-3 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost of Service, $/1000 gallon 5.00
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Cost Curves as Basis for Tertiary 3
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Water Reuse System Estimated Cost o
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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