Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0993 Meyers Printing Co 323110 Commercial Lithographic Printing Printed Products 249 CITY 26,952,600 18,423,900 0.0738 1276 Modernistic Inc Printed Products 249 CITY 1,376,320 1,376,320 0.0038 0934 Northstar Financial Forms 323116 Manifold Business Forms Printing Printed Products 249 CITY 4,156,640 3,794,960 0.0114 0968 Phoenix Packaging 322215 Nonfolding Sanitary Food Container Manufacturing Printed Products 249 CITY 4,732,000 3,616,000 0.0130 1284 Process Displays Company 323110 Commercial Lithographic Printing Printed Products 249 CITY 3,983,800 1,669,800 0.0109 1076 Random Specialties 323110 Commercial Lithographic Printing Printed Products 249 CITY,WELL 2,542,200 1,290,300 0.0070 0917 Rayven Inc 326113 Unsupported Plastics Film and Sheet (except Packaging) Manufacturing Printed Products 249 CITY 794,376 531,876 0.0022 0819 Schawk Minneapolis 323115 Digital Printing Printed Products 249 CITY 1,098,255 1,076,255 0.0030 1318 Sefar Printing Solutions Inc. 334419 Other Electronic Component Manufacturing Printed Products 249 OTHER 201,498 199,978 0.0006 0858 Sexton Printing Inc 323116 Manifold Business Forms Printing Printed Products 249 CITY 912,621 860,200 0.0025 0760 Shakopee Valley Printing 323110 Commercial Lithographic Printing Printed Products 249 CITY 5,033,000 2,621,766 0.0138 0445 Smead Mfg Co 323116 Manifold Business Forms Printing Printed Products 249 CITY 5,186,000 4,452,000 0.0142 0042 Smyth Companies Inc 323110 Commercial Lithographic Printing Printed Products 249 CITY 8,740,380 8,135,895 0.0239 0644 St Paul Pioneer Press Dispatch 51111 Newspaper Publishers Printed Products 249 CITY 9,344,016 2,775,954 0.0256 0493 St Paul Pioneer Press Dispatch 51111 Newspaper Publishers Printed Products 249 CITY,WELL 200,750,000 3,956,920 0.5500 * 0803 Star Tribune 51111 Newspaper Publishers Printed Products 249 CITY 6,515,250 4,348,500 0.0179 0091 Thomson West - Eagan Production Facility 51113 Book Publishers Printed Products 249 CITY,OTHER 33,893,200 22,527,464 0.0929 1226 Travel Tags 323112 Commercial Flexographic Printing Printed Products 249 CITY 10,632,000 5,821,440 0.0291 0597 Minnesota Correctional Facility 92214 Correctional Institutions Public Facilities 211 CITY,WELL 357,361,500 357,061,500 0.9791 1315 US Air Force Reserve - 934th Airlift Wing Public Facilities 211 CITY 21,573,072 21,573,072 0.0591 0348 3M Co - 3M Center 54171 Research and Development in the Physical, Engineering, and Life Sciences Research & Developement 213 CITY 319,081,945 223,527,155 0.8742 * 0379 Cargill Research Center (0379) 54171 Research and Development in the Physical, Engineering, and Life Sciences Research & Developement 213 CITY,WELL 4,095,000 3,395,000 0.0112 1187 Dyneon, Subsidiary of 3M Co 54171 Research and Development in the Physical, Engineering, and Life Sciences Research & Developement 213 CITY 3,314,000 3,314,000 0.0091 1354 Ecolab Schuman Campus Research & Developement 213 CITY 39,335,007 39,335,007 0.1078 1162 Imation Corp 54171 Research and Development in the Physical, Engineering, and Life Sciences Research & Developement 213 CITY 13,786,561 6,169,181 0.0378 0874 NatureWorks LLC 54171 Research and Development in the Physical, Engineering, and Life Sciences Research & Developement 213 CITY 861,900 861,900 0.0024 0606 Computype Inc 561499 All Other Business Support Services Service 213 CITY 3,246,000 3,246,000 0.0089 1349 E-Z Recycling, Inc. Service 213 CITY,OTHER 522,404 522,404 0.0014 1237 Lason Inc 51421 Data Processing Services Service 213 CITY 559,800 559,800 0.0015 1339 M J Ingber Co Inc/RBR Co Service 213 CITY,OTHER 613,432 613,432 0.0017 1343 Mosaic Crop Nutrition LLC Service 213 WELL 145,863 145,863 0.0004 0355 Minnesota Knitting Mills 315191 Outerwear Knitting Mills Textiles 248 CITY 6,722,276 5,200,471 0.0184 1232 Buesing Bulk Transport Inc 811192 Car Washes Transportation 247 CITY 2,785,200 2,785,200 0.0076 0434 Canadian Pacific Railway 482111 Line-Haul Railroads Transportation 247 CITY,OTHER 12,826,984 12,826,984 0.0351 0776 Cleanco Truck Wash 811192 Car Washes Transportation 247 CITY 2,692,000 2,422,800 0.0074 1121 Interstate Detroit Diesel 48849 Other Support Activities for Road Transportation Transportation 247 CITY 2,390,100 1,581,183 0.0065 1304 Jefferson Partners L P 48849 Other Support Activities for Road Transportation Transportation 247 CITY 1,697,667 1,625,667 0.0047 1262 Metro Transit 485113 Bus and Other Motor Vehicle Transit Systems Transportation 247 CITY 2,339,617 1,872,865 0.0064 0614 Metro Transit 485113 Bus and Other Motor Vehicle Transit Systems Transportation 247 CITY 4,209,744 3,879,128 0.0115 0613 Metro Transit 485113 Bus and Other Motor Vehicle Transit Systems Transportation 247 CITY 4,753,353 4,364,393 0.0130 0611 Metro Transit 485113 Bus and Other Motor Vehicle Transit Systems Transportation 247 CITY 5,764,799 5,756,219 0.0158 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 13 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0615 Metro Transit 485113 Bus and Other Motor Vehicle Transit Systems Transportation 247 CITY 6,902,120 6,124,200 0.0189 0616 Metro Transit 485113 Bus and Other Motor Vehicle Transit Systems Transportation 247 CITY 9,273,928 8,654,023 0.0254 1000 Metropolitan Airports Commission 48819 Other Support Activities for Air Transportation Transportation 247 13,487,344 0.0000 0200 Northwest Airlines Inc (MB) 200 48819 Other Support Activities for Air Transportation Transportation 247 WELL 216,470,888 286,339,144 0.5931 0050 Northwest Airlines Inc (OB) 334412 Bare Printed Circuit Board Manufacturing Transportation 247 CITY 109,024,592 89,277,556 0.2987 1062 Penske Truck Leasing Co 53212 Truck, Utility Trailer, and RV (Recreational Vehicle) Rental and Leasing Transportation 247 CITY 804,000 804,000 0.0022 0975 Servisair & Shell Fuel Services 48819 Other Support Activities for Air Transportation Transportation 247 CITY,OTHER 2,460,688 2,460,688 0.0067 1316 South St Paul Truck Wash 562998 All Other Miscellaneous Waste Management Services Transportation 247 CITY 7,050,000 7,050,000 0.0193 0003 The BNSF Railway Co 482111 Line-Haul Railroads Transportation 247 CITY,OTHER 24,321,000 9,684,900 0.0666 0979 Upper River Services Inc 483211 Inland Water Freight Transportation Transportation 247 WELL,OTHER 1,261,300 1,199,650 0.0035 0015 Upper River Services Inc 483211 Inland Water Freight Transportation Transportation 247 OTHER 4,483,509 4,178,130 0.0123 1320 Wayne Transports Inc Transportation 247 CITY,WELL 10,751,662 10,751,662 0.0295 0887 City of Apple Valley (0887) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 4,679,914,000 4,786,600 12.8217 1222 City of Champlin (1222) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 4,738,640,000 11,650,800 12.9826 0985 City of Eagan (0985) 22131 Water Supply and Irrigation Systems Utilities 211 CITY 18,951,018,000 63,936,000 51.9206 0984 City of Edina (0984) 22131 Water Supply and Irrigation Systems Utilities 211 CITY 3,342,954,000 11,691,600 9.1588 0852 City of Fridley (0852) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 1,204,423,000 12,664,975 3.2998 0959 City of New Brighton (0959) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 10,491,344,000 53,768,000 28.7434 1006 City of Orono (1006) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 280,296,000 2,241,600 0.7679 0709 City of St Louis Park (0709) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 2,229,384,000 2,403,000 6.1079 1016 City of St Louis Park (1016) 22131 Water Supply and Irrigation Systems Utilities 211 WELL 114,877,340 348,000 0.3147 1172 Foster Wheeler Twin Cities Inc 61131 Colleges, Universities, and Professional Schools Utilities 211 CITY 50,976,000 26,502,000 0.1397 0922 Minneapolis Water Works 22131 Water Supply and Irrigation Systems Utilities 211 OTHER 22,618,000,000 1,639,500 61.9671 0018 Robbinsdale 22131 Water Supply and Irrigation Systems Utilities 211 CITY 4,510,000 4,510,000 0.0124 0576 NSP, dba Xcel Energy (0576) 221112 Fossil Fuel Electric Power Generation Utilities-Power 229 CITY,WELL 322,278,339 73,429,761 0.8830 0824 NSP, dba Xcel Energy (0824) 221112 Fossil Fuel Electric Power Generation Utilities-Power 229 CITY 1,098,149 456,420 0.0030 1324 St Paul Cogeneration LLC Utilities-Power 229 CITY,WELL 265,064,032 92,240,086 0.7262 0770 Covanta Hennepin Energy Resource Co LP 562213 Solid Waste Combustors and Incinerators Utilities-Steam&AirCond 230 CITY 1,220,870,232 16,816,812 3.3448 0474 District Energy St Paul Inc 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY 99,472,496 13,422,776 0.2725 1057 Foster Wheeler Twin Cities Inc 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY 19,138,000 13,126,000 0.0524 1236 Hennepin County Energy Center 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY 44,004,029 10,327,341 0.1206 1241 NRG Energy Center Minneapolis LLC 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY 8,387,806 1,591,125 0.0230 0900 NRG Energy Center Minneapolis LLC 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY 16,460,068 2,136,750 0.0451 1240 NRG Energy Center Minneapolis LLC 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY 20,381,591 4,708,391 0.0558 0603 NRG Energy Center Minneapolis LLC 22133 Steam and Air-Conditioning Supply Utilities-Steam&AirCond 230 CITY,WELL 150,910,825 39,227,540 0.4135 1 North American Industry Classification System (NAICS) code system category for each industrial discharger 2 Business or industry categories established by Metropolit Council Environmental Services 3 Water use code established by Minnesota DNR and assigned to MCES Industrial Discharge permittees to view both databases under one classification system *Incoming water (gallons) reported to MCES with permit information was different than reported in the Industry Water Use Survey conducted for the Recycling Treated Municipal Wastewater for Industrial Water Use project. This table lists the value reported in the survey, which in some cases is not consistent with the value recorded for "Sewered". Further use of the information should be verified with the industry and MCES. II-1_App E_MCES IU Data-2005 Water Demand.xls Page 14 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 272 and 273: Table 3.13a. Industrial Water Use i
Page 278 and 279: WATER USE (MGD) WATER USE (MGD) 2.5
Page 280 and 281: WATER USE (MGD) WATER USE (MGD) 0.8
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 288 and 289: Craddock Consulting Engineers In As
Page 290: Minnesota DNR Waters 2005 Ground-wa
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Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
Page 348 and 349: Exhibit D Metropolitan (Metro) WWTP
Page 350 and 351: MCES Metropolitan Plant Final Efflu
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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