Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-47 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc Table 3.21. Metropolitan WWTP Industries Within a 5 Mile Radius DNR Water Industry Name Permit Source* Industry Category - DNR MCES Business Category 3M Co M Metal Processing Metal Products 3M Co - 3M Center M Other Research & Develop 3M Company x G Non-Metallic Processing A W Beadblasting Co M Metal Processing Metal Products ADDCO Inc M Metal Processing Metal Products Americraft Carton Inc M Industrial Processing Paper/Packaging Anamax Corp (0273) M+ Agricultural Processing Food Products Bix Produce Co M Agricultural Processing Food Products C & H Chemical Inc M Non-Metallic Processing Chemical Products Captain Kens Foods Inc x G Agricultural Processing Canadian Pacific Railway M+ Metal Processing Industrial Processing; Non- Transportation Cemstone Products x G Metallic Processing Central Livestock Association M+ Agricultural Processing Food Products D & D Land LLC x G Non-Metallic Processing Dakota Premium Foods LLC M Agricultural Processing Food Products Dean Foods Woodbury M Agricultural Processing Food Products Diamond Products Co M+ Non-Metallic Processing Chemical Products District Energy St Paul Inc M Other Utilities-Steam&A ECOLAB Inc x G Industrial Processing Ecowater Corp M Other Other Fox Packaging Inc M Non-Metallic Processing Chemical Products G & K Services M Industrial Processing Laundry Gerdau Ameristeel US Inc - St M&G Metal Processing Petroleum or Chemical Metal Products Gopher State Ethanol LLC x G Processing, Ethanol Gross-Given Mfg Co M Metal Processing Metal Products Hawkins Chemical Inc** M Non-Metallic Processing Chemical Products Health Systems Cooperative Lau M Industrial Processing Laundry IonBond Inc M Non-Metallic Processing Chemical Products J & L Wire Cloth Co Inc M Metal Processing Metal Products Metro Transit M Metal Processing Transportation Modernistic Inc M Industrial Processing Printed Products Molex Inc Copper Flex Products M Metal Processing Metal Products North Star Steel Minnesota x G Metal Processing North Star Steel St Paul x G Metal Processing Northern Malleable Iron Co x G Metal Processing Northern Screw Machine Co M Metal Processing Metal Products NRG Energy Center Inc x G Pulp and Paper Processing Steam Power - Other than Cooling; Steam Power NSP CO DBA Xcel Energy x G, S Cooling - Once Through NSP, dba Xcel Energy (0576) M&G Power Generation Utilities-Power Old Home Foods Inc M+ Agricultural Processing Food Products Rexam Beverage Can M Metal Processing Metal Products
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.21. Metropolitan WWTP Industries Within a 5 Mile Radius DNR Water Industry Name Permit Source* Industry Category - DNR MCES Business Category Sexton Printing Inc M Industrial Processing Printed Products South St Paul Truck Wash M Metal Processing Transportation St Paul Cogeneration LLC M&G Power Generation Utilities-Power St Paul Pioneer Press Dispatch M; M&G Industrial Processing Printed Products Stock Yards Meat Packing Co M Agricultural Processing Food Products Summit Brewing Co M Agricultural Processing Food Products Travel Tags M Industrial Processing Printed Products Twin City Hide Inc (0048) M Non-Metallic Processing Leather Products Twin City Tanning Co (0784) M Non-Metallic Processing Leather Products Univar USA Inc M Non-Metallic Processing Chemical Products Upper River Services Inc M+ Metal Processing Transportation Versa Iron & Machine M&G Metal Processing Metal Products Viking Drill & Tool Inc M Metal Processing Metal Products Waterous Co M Metal Processing Metal Products Wipaire Inc M Metal Processing Metal Products * M: Municipal; G: Ground Water; M & G: Municipal and Ground Water: M+: Municipal and Other Sources; S: Surface Water ** Industry located with 1 mile of the WWTP. The Rosemount WWTP will be phased out by 2007, as the outfall from the expanded Empire WWTP is brought online. The information is still summarized because the outfall from Empire will be able to serve these areas with treated effluent when the facility is abandoned. There are four facilities within a 1-mile radius of Rosemount and five more within a five-mile radius. Municipal water demand was 0.07 and nonpotable water demand was 7.7 mgd in 2004. Figure 3.24 show these industries spatially and Table 3.22 lists the facilities and their industry type. Table 3.22. Rosemount WWTP Industries Within a 5 Mile Radius Industry Name DNR Permit Water Source* Industry Category - DNR Aggregate Industries-NCR Inc x S Sand & Gravel Washing Bituminous Roadways Inc x S Sand & Gravel Washing Continental Nitrogen & Resources** x G Petroleum or Chemical Processing, Ethanol CF Industries Inc x G Non-Metallic Processing Petroleum or Chemical Flint Hills Resources LP** x G Processing, Ethanol MCES Business Category Greif Bros Corp M Industrial Processing Paper/Packaging NRG Processing Solutions LLC x G Non-Metallic Processing Spectro Alloys Corp** x G Metal Processing Wayne Transports Inc** M&G Metal Processing Transportation * M: Municipal; G: Ground Water; S: Surface Water ** Industry located with 1 mile of the WWTP. 3-48 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
Page 192 and 193: State Hwy 36 ! Figure 3.28. St. Cro
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
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Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
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Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
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Page 226 and 227: Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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