Recycling Treated Municipal Wastewater for Industrial Water Use

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Figure 3.14b. Rainy River Watershed Industrial Reuse Customer Inventory Rapid Little Fork ") Mine Processing ") Pulp and Paper Processing ") Sand and Gravel Washing ") Major Lakes " Big Fork " # #* #* !( ") ") NKASD Rainy Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) ! " " Vermilion Major Rivers WWTP >= 5 mgd WWTP 1-5 mgd Ground Water Surface Water Cities/Townships " " # " " " " Ely !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd !( !( 10.01 - 25.00 mgd 25.01 - 505.00 mgd 0 40 80 Miles ¯
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-31 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc The Rainy River watershed is a heavily forested area, which like much of Minnesota, values its water resources for recreational purposes. Voyageurs National Park and the Boundary Waters Canoe Area are located here, as are several of the states most famous walleye fisheries and prized trout streams. Basin planning has been ongoing in this watershed to maintain protection of Minnesota’s water resources and coordinate planning with Canada, into which the waterways flow, with nearly 60% of the watershed in Canada’s borders. The Rainy River Basin Plan, (MPCA, 2004) outlines various goals and activities to monitor, evaluate and implement projects where improvements are needed. No specific watershed initiatives were noted that would influence the use of reclaimed water in this area for industry. The driver will most likely be insufficient ground water supplies, in areas lacking a higher quality surface water supply. It is anticipated that surface water supplies could be of higher quality than reclaimed water, but will be location and industry specific. Red River of the North Industrial Water Use Major industries in the Red River of the North watershed are limited to three industry types, as depicted in Figures 3.15a and 3.15b. As detailed in Table 3.15a, less than 2.2 mgd of ground water supplies were withdrawn for use by agricultural processing facilities and sand and gravel washing businesses in 2004. The Otter Tail Power Company in Thief River Falls has the largest industrial water demand, using over 50 mgd of surface water. Table 3.15a. Industrial Water Use in the Red River of the North Watershed 2004 Water Use, mgd Industry Category Ground Water Surface Water Total Agricultural Processing 0.91 0.09 1.00 Power Generation 0.00 54.43 54.43 Sand & Gravel Washing 1.26 0.69 1.95 Total Source: MDNR, 2004 2.17 55.21 57.38 WWTPs The six WWTPs in the area (with a capacity greater than 1 mgd) have a combined treatment capacity of nearly 20 mgd (Table 3.15b). In 2005, the combined discharge of the plants was 12 mgd. Four of these plants are nearing capacity: Crookston, East Grand Forks, Fergus Falls and Thief River Falls.
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Page 120 and 121: Section 3 Inventory of Major WWTPs
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Page 128 and 129: Figure 3.7b. Ground Water Availabil
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
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Page 206 and 207: Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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