Recycling Treated Municipal Wastewater for Industrial Water Use

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Minnesota Water Use for All Categories, 2000-2004 Source: DNR Appropriations Permit Data CATEGORY CATEGORY CODE Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of the Total Water Use AIR CONDITIONING 1 3066 8.4 0.2 INDUSTRIAL PROCESSING 2 167556.9 459.06 12.6 MAJOR CROP IRRIGATION 3 72207.95 197.83 5.4 NON-CROP IRRIGATION 4 8519.1 23.34 0.6 POWER GENERATION 5 829250.8 2271.92 62.4 SPECIAL CATEGORIES 6 13245.85 36.29 1.0 TEMPORARY 7 0 0 0.0 WATER LEVEL MAINTENANCE 8 41737.75 114.35 3.1 WATERWORKS 9 193464.6 530.04 14.6 Total 3641.2 SUM OF WATER USE (MGD) 2500 2000 1500 1000 500 0 WATER USE BY CATEGORY IN 2000-2004 1 2 3 4 5 6 7 8 9 CATEGORY CODE 2004 2003 2002 2001 2000 CATEGORIES: 1 AIR CONDITIONING 2 INDUSTRIAL PROCESSING 3 MAJOR CROP IRRIGATION 4 NON-CROP IRRIGATION 5 POWER GENERATION 6 SPECIAL CATEGORIES 8 TEMPORARY 9 WATER LEVEL MAINTENANCE AppA-DNRWater_AllCateg_00-04.xls, wateruse_w_power(00-04) Page 2 7/6/2007
Waterworks 15% Water Level Maintenance 2.7% Temporary 0.1% Special Categories 1% Minnesota Water Use in 2004 Air Conditioning 0.2% Air Conditioning 0.2% Waterworks 15.9% Water Level Maintenance 2.7% Temporary 0.1% Special Categories 0.9% Minnesota Water Use in 2003 Power Generation 63% Power Generation 60.1% Minnesota Water Use for All Categories, 2000-2004 Source: DNR Appropriations Permit Data Industrial Processing 12% Major Crop Irrigation 5% Non Crop Irrigation 1% Industrial Processing 12.6% Major Crop Irrigation 6.8% Non Crop Irrigation 0.8% AppA-DNRWater_AllCateg_00-04.xls, wateruse_w_power(00-04) Page 3 7/6/2007
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Page 152 and 153: Figure 3.12c. Mississippi River - H
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Page 178 and 179: G G Flying Cloud Dr !! G! G Figure
Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
Page 192 and 193: State Hwy 36 ! Figure 3.28. St. Cro
Page 198 and 199: Craddock Consulting Engineers In As
Page 200 and 201: Water Use Code Categories Minnesota
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
Page 218 and 219: Minnesota Industrial Processing Fac
Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
Page 222 and 223: Water Use (MGD) Water Use (MGD) 13.
Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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WATER USE (MGD) WATER USE (MGD) 2.5
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WATER USE (MGD) WATER USE (MGD) 0.8
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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