Recycling Treated Municipal Wastewater for Industrial Water Use

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TECHNICAL MEMORANDUM 1 Recycling Treated Wastewater for Industrial Water Use in Minnesota: Implementation Issues and Customer Inventory June 29, 2006 Prepared for: Metropolitan Council St. Paul, Minnesota Project Number 070186 LCMR05-07d Prepared by: Craddock Consulting Engineers 1720 Stanford Avenue Saint Paul, MN 55106 CDM 445 Etna Street, Suite 65 Saint Paul, MN 55106 James Crook 17 Woods Road Norwell, MA 02061 Produced on recycled paper
Contents Section 1 – Introduction Craddock Consulting Engineers i In Association with CDM & James Crook TM1-Table of Contents_0707.doc 1.1 Project Vision ............................................................................................................1-1 1.2 Water Use in Minnesota .........................................................................................1-2 1.3 Water Reuse Background .......................................................................................1-5 Industrial ..............................................................................................................1-5 Urban ....................................................................................................................1-6 Agricultural..........................................................................................................1-6 Environmental and Recreational ......................................................................1-6 Ground Water Recharge.....................................................................................1-6 Augmentation of Potable Supplies...................................................................1-6 1.4 Wastewater Reuse in Minnesota ............................................................................1-7 1.5 Document Contents .................................................................................................1-8 1.6 References ..................................................................................................................1-8 Section 2 – Implementation Considerations 2.1 Drivers for Reuse .....................................................................................................2-1 2.2 Regulatory Requirements .......................................................................................2-2 Current Water Reuse Practice in Minnesota ...................................................2-2 Comparison to Other State Regulatory Practices ...........................................2-4 Water Reuse Criteria for Industrial Uses.......................................................2-12 Implications of No Water Reuse Guidelines or Regulations ......................2-13 2.3 Technical Considerations .....................................................................................2-14 Water Quality ....................................................................................................2-14 Recommended Water Quality.........................................................................2-17 Treatment Requirements and Technologies..................................................2-20 2.4 Institutional Considerations .................................................................................2-26 2.5 Examples of Reuse in Minnesota and Industrial Reuse ...................................2-26 Minnesota Reuse Applications........................................................................2-26 Cooling Water....................................................................................................2-27 2.6 References ...............................................................................................................2-29 Section 3 – Inventory of Major WWTPs and Potential Industrial Reuse Demands 3.1 Statewide Inventory ................................................................................................3-1 Industry Water Use.............................................................................................3-1 Wastewater Treatment Plants ...........................................................................3-5 Proximity of Industries to WWTPs...................................................................3-5 3.2 Watersheds Inventories ...........................................................................................3-6 Overview ..............................................................................................................3-6 Cedar River ..........................................................................................................3-8 Des Moines River ..............................................................................................3-11
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Page 26 and 27: Figure 2.9. Ground Water Contaminat
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Page 38 and 39: Table 2.8. Ethanol Plant Capacity a
Page 40 and 41: Section 2: Recycled Wastewater Dema
Page 42 and 43: 2.7 References Section 2: Recycled
Page 44 and 45: Section 3: Recycled Wastewater Syst
Page 46 and 47: Water Quality Overview The total co
Page 48 and 49: Industrial Water Quality Concerns S
Page 50 and 51: Emerging Contaminants of Concern Se
Page 56 and 57: 3.4 Storage and Transmission Overvi
Page 60 and 61: Cost by Standard Industry Categorie
Page 62 and 63: Costs and Planning Considerations S
Page 64 and 65: Section 4: Implementation Considera
Page 66 and 67: Economic Incentives and Risk Assess
Page 68 and 69: Section 5: Summary and Potential Ne
Page 70 and 71: Long-Term Vision Section 5: Summary
Page 72: Exhibit A: California Water Recycli
Page 75: Metropolitan Council Recycling Trea
Page 79 and 80: Craddock Consulting Engineers In As
Page 81 and 82: Section 1 Introduction Craddock Con
Page 87 and 88: Craddock Consulting Engineers 2-1 I
Page 89 and 90: Section 2 Implementation Considerat
Page 95 and 96: Table 2.4. Examples of State Water
Page 109: Section 2 Implementation Considerat
Page 118 and 119: Craddock Consulting Engineers 3-1 I
Page 120 and 121: Section 3 Inventory of Major WWTPs
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Page 124 and 125: Figure 3.6. Industrial Reuse Custom
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Section 3 Inventory of Major WWTPs
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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Metropolitan Council Recycling Trea
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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