Recycling Treated Municipal Wastewater for Industrial Water Use

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Table 3.15a. Industrial Water Use in the Red River of the North Watershed Industry Category Groundwater 2004 Water Use, mgd Surface Water Total Agricultural Processing 0.91 0.09 1.00 Power Generation 0.00 54.43 54.43 Sand & Gravel Washing 1.26 0.69 1.95 Total 2.17 55.21 57.38 Table 3.15b. WWTPs in the Red River of the North Watershed Facility Name Design Capacity, mgd Ann Avg Flow, mgd 2003 2004 2005 Crookston WWTP 1.400 1.117 Detroit Lakes WWTP 3.000 1.256 East Grand Forks WWTP 1.400 1.193 Fergus Falls WWTP 2.810 1.909 Moorhead WWTP 9.000 4.753 Thief River Falls WWTP 2.140 1.447 Total 19.750 11.675
Table 3.15c. Industries in the Red River of the North Watershed 2004 Water Use, Distance to WWTP, Industry Name Resource Name mgd miles Closest WWTP Industry Category AMERICAN CRYSTAL SUGAR CO Surface Water 0.000 1 Moorhead WWTP Agricultural Processing AMERICAN CRYSTAL SUGAR CO Surface Water 0.010 1.2 Crookston WWTP Agricultural Processing AMERICAN CRYSTAL SUGAR CO Surface Water 0.000 2 East Grand Forks WWTP Agricultural Processing AMERICAN CRYSTAL SUGAR CO Surface Water 0.077 >10 East Grand Forks WWTP Agricultural Processing BONGARDS CREAMERIES Ground Water 0.122 >10 Detroit Lakes WWTP Agricultural Processing BONGARDS CREAMERIES Ground Water 0.707 >10 Detroit Lakes WWTP Agricultural Processing NORTHERN FOOD & DAIRY INC Ground Water 0.077 >10 Crookston WWTP Agricultural Processing NORTHERN PRIDE INC Ground Water 0.000 2.6 Thief River Falls WWTF Agricultural Processing AGGREGATE INDUSTRIES-NCR INC Surface Water 0.096 >10 Moorhead WWTP Sand and Gravel Washing AGGREGATE INDUSTRIES-NCR INC Surface Water 0.118 >10 Moorhead WWTP Sand and Gravel Washing AGGREGATE INDUSTRIES-NCR INC Surface Water 0.000 >10 Moorhead WWTP Sand and Gravel Washing AGGREGATE INDUSTRIES-NCR INC Surface Water 0.000 >10 Detroit Lakes WWTP Sand and Gravel Washing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.000 >10 Detroit Lakes WWTP Sand and Gravel Washing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.262 >10 Detroit Lakes WWTP Sand and Gravel Washing AGGREGATE INDUSTRIES-NCR INC Surface Water 0.000 >10 Detroit Lakes WWTP Sand and Gravel Washing AMES SAND & GRAVEL Surface Water 0.000 >10 Moorhead WWTP Sand and Gravel Washing AMES SAND & GRAVEL Surface Water 0.195 >10 Moorhead WWTP Sand and Gravel Washing AMES SAND & GRAVEL Surface Water 0.005 >10 Moorhead WWTP Sand and Gravel Washing BRADSHAW GRAVEL SUP Surface Water 0.238 > 10 Crookston WWTP Sand and Gravel Washing CONTRACTORS LEASING Surface Water 0.000 >10 Detroit Lakes WWTP Sand and Gravel Washing DUNHAM, DAVID Surface Water 0.000 >10 Moorhead WWTP Sand and Gravel Washing MNDAK CONCRETE INC Surface Water 0.034 7.5 Thief River Falls WWTF Sand and Gravel Washing MNDAK CONCRETE INC Ground Water 0.025 7.5 Thief River Falls WWTF Sand and Gravel Washing NORTHSTAR MATERIALS INC Ground Water 0.022 >10 Crookston WWTP Sand and Gravel Washing ROCK RIDGE RESOURCES Surface Water 0.000 3 Detroit Lakes WWTP Sand and Gravel Washing ROCK RIDGE RESOURCES Ground Water 0.515 3 Detroit Lakes WWTP Sand and Gravel Washing ROCK RIDGE RESOURCES Ground Water 0.151 3 Detroit Lakes WWTP Sand and Gravel Washing STRATA CORPORATION Ground Water 0.282 > 10 Thief River Falls WWTF Sand and Gravel Washing MOORHEAD PUBLIC SERVICE Surface Water 0.000 1.5 Moorhead WWTP STEAM POWER COOLING - ONCE THROUGH MOORHEAD PUBLIC SERVICE Surface Water 0.000 1.5 Moorhead WWTP STEAM POWER COOLING - ONCE THROUGH OTTER TAIL POWER CO Surface Water 0.000 3.5 Fergus Falls WWTP STEAM POWER COOLING - ONCE THROUGH OTTER TAIL POWER CO Surface Water 54.428 3.5 Fergus Falls WWTP STEAM POWER COOLING - ONCE THROUGH OTTER TAIL POWER CO Ground Water 0.000 3.5 Fergus Falls WWTP STEAM POWER COOLING - WET TOWER OTTER TAIL POWER CO Ground Water 0.000 3.5 Fergus Falls WWTP STEAM POWER COOLING - WET TOWER
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
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Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
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Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 290: Minnesota DNR Waters 2005 Ground-wa
Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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