Recycling Treated Municipal Wastewater for Industrial Water Use

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Minnesota Industrial Processing Facility Water Use, 2000-2004 CATEGORY USE_CODE Sum Of USE_2004 (MGY) Sum Of USE_2004 (MGD) Percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING 241 9216.25 25.3 5.7 25.2 0.1 9183.4 32.9 INDUSTRIAL PROCESSING 242 30149 82.6 18.7 2.3 80.3 835.9 29313.2 INDUSTRIAL PROCESSING 243 108401.35 297.0 67.2 0.5 296.5 164.3 108237.1 INDUSTRIAL PROCESSING 244 4113.55 11.3 2.6 3.8 7.5 1387.0 2726.6 INDUSTRIAL PROCESSING 245 2314.1 6.3 1.4 5.8 0.5 2124.3 189.8 INDUSTRIAL PROCESSING 246 4131.8 11.3 2.6 10.9 0.4 3974.9 157.0 INDUSTRIAL PROCESSING 247 1412.55 3.9 0.9 3.9 0.0 1412.6 0.0 INDUSTRIAL PROCESSING 248 1087.7 3.0 0.7 3.0 0.0 1087.7 0.0 INDUSTRIAL PROCESSING 249 379.6 1.0 0.2 1.0 0.0 379.6 0.0 total 161205.9 441.7 56.3 385.4 20549.5 140656.4 CATEGORY USE_CODE Sum Of USE_2003 (MGY) Sum Of USE_2003 (MGD) Percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING 241 8665.1 23.7 5.0 23.56 0.18 8599.4 65.7 INDUSTRIAL PROCESSING 242 29798.6 81.6 17.3 2.39 79.25 872.4 28926.3 INDUSTRIAL PROCESSING 243 119665.25 327.9 69.6 0.39 327.46 142.4 119522.9 INDUSTRIAL PROCESSING 244 3876.3 10.6 2.3 3.12 7.50 1138.8 2737.5 INDUSTRIAL PROCESSING 245 2153.5 5.9 1.3 5.30 0.60 1934.5 219.0 INDUSTRIAL PROCESSING 246 4657.4 12.8 2.7 12.05 0.71 4398.3 259.2 INDUSTRIAL PROCESSING 247 1445.4 4.0 0.8 3.96 0.00 1445.4 0.0 INDUSTRIAL PROCESSING 248 1233.7 3.4 0.7 3.38 0.00 1233.7 0.0 INDUSTRIAL PROCESSING 249 379.6 1.0 0.2 1.04 0.00 379.6 0.0 total 171874.85 470.9 55.2 415.7 20144.4 151730.5 CATEGORY USE_CODE Sum Of USE_2002 (MGY) Sum Of USE_2002 (MGD) Percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING 241 8581.15 23.5 5.3 23.48 0.03 8570.2 11.0 INDUSTRIAL PROCESSING 242 32036.05 87.8 19.9 2.83 84.94 1033.0 31003.1 INDUSTRIAL PROCESSING 243 106711.4 292.4 66.3 0.27 292.09 98.6 106612.9 INDUSTRIAL PROCESSING 244 3770.45 10.3 2.3 2.61 7.72 952.7 2817.8 INDUSTRIAL PROCESSING 245 2204.6 6.0 1.4 5.59 0.45 2040.4 164.3 INDUSTRIAL PROCESSING 246 4314.3 11.8 2.7 11.32 0.50 4131.8 182.5 INDUSTRIAL PROCESSING 247 1438.1 3.9 0.9 3.94 0.00 1438.1 0.0 INDUSTRIAL PROCESSING 248 1518.4 4.2 0.9 4.16 0.00 1518.4 0.0 INDUSTRIAL PROCESSING 249 354.05 1.0 0.2 0.97 0.00 354.1 0.0 total 160928.5 440.9 55.2 385.7 20137.1 140791.5 CATEGORY USE_CODE Sum Of USE_2001 (MGY) Sum Of USE_2001 (MGD) Percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING 241 8566.55 23.5 7.8 23.46 0.01 8562.9 3.7 INDUSTRIAL PROCESSING 242 32269.65 88.4 29.5 3.00 85.41 1095.0 31174.7 INDUSTRIAL PROCESSING 243 54830.3 150.2 50.1 0.29 149.93 105.9 54724.5 INDUSTRIAL PROCESSING 244 3489.4 9.6 3.2 2.92 6.64 1065.8 2423.6 INDUSTRIAL PROCESSING 245 2394.4 6.6 2.2 6.02 0.54 2197.3 197.1 INDUSTRIAL PROCESSING 246 4536.95 12.4 4.1 11.82 0.61 4314.3 222.7 INDUSTRIAL PROCESSING 247 1394.3 3.8 1.3 3.82 0.00 1394.3 0.0 INDUSTRIAL PROCESSING 248 1481.9 4.1 1.4 4.06 0.00 1481.9 0.0 INDUSTRIAL PROCESSING 249 375.95 1.0 0.3 1.03 0.00 376.0 0.0 total 109339.4 299.6 56.4 243.1 20593.3 88746.1 App A_Industrial water use_state_2000-2004.xls. Industrial Processing Summary Page 1 of 8 7/6/2007 Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY)
Minnesota Industrial Processing Facility Water Use, 2000-2004 CATEGORY USE_CODE Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING 241 8435.15 23.1 5.0 23.10 0.01 8431.5 3.7 INDUSTRIAL PROCESSING 242 36007.25 98.7 21.5 2.87 95.78 1047.6 34959.7 INDUSTRIAL PROCESSING 243 109295.6 299.4 65.2 0.30 299.14 109.5 109186.1 INDUSTRIAL PROCESSING 244 3723 10.2 2.2 2.92 7.28 1065.8 2657.2 INDUSTRIAL PROCESSING 245 2328.7 6.4 1.4 5.74 0.64 2095.1 233.6 INDUSTRIAL PROCESSING 246 4343.5 11.9 2.6 11.34 0.56 4139.1 204.4 INDUSTRIAL PROCESSING 247 1470.95 4.0 0.9 4.03 0.00 1471.0 0.0 INDUSTRIAL PROCESSING 248 1529.35 4.2 0.9 4.19 0.00 1529.4 0.0 INDUSTRIAL PROCESSING 249 423.4 1.2 0.3 1.16 0.00 423.4 0.0 total 167556.9 459.1 55.7 403.4 20312.3 147244.7 USE_CODE by YEAR Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 241 2004 9216.25 25.25 5.7 25.16 0.09 9183.4 32.85 241 2003 8665.1 23.74 5.0 23.56 0.18 8599.4 65.7 241 2002 8581.15 23.51 5.3 23.48 0.03 8570.2 10.95 241 2001 8566.55 23.47 7.8 23.46 0.01 8562.9 3.65 241 2000 8435.15 23.11 5.0 23.1 0.01 8431.5 3.65 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 242 2004 30149 82.6 18.70 2.29 80.31 835.85 29313.15 242 2003 29798.6 81.64 17.34 2.39 79.25 872.35 28926.25 242 2002 32036.05 87.77 19.91 2.83 84.94 1032.95 31003.1 242 2001 32269.65 88.41 29.51 3 85.41 1095 31174.65 242 2000 36007.25 98.65 21.49 2.87 95.78 1047.55 34959.7 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 243 2004 108401.35 296.99 67.24 0.45 296.54 164.25 108237.1 243 2003 119665.25 327.85 69.62 0.39 327.46 142.35 119522.9 243 2002 106711.4 292.36 66.31 0.27 292.09 98.55 106612.85 243 2001 54830.3 150.22 50.15 0.29 149.93 105.85 54724.45 243 2000 109295.6 299.44 65.23 0.3 299.14 109.5 109186.1 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 244 2004 4113.55 11.27 2.55 3.8 7.47 1387 2726.55 244 2003 3876.3 10.62 2.26 3.12 7.5 1138.8 2737.5 244 2002 3770.45 10.33 2.34 2.61 7.72 952.65 2817.8 244 2001 3489.4 9.56 3.19 2.92 6.64 1065.8 2423.6 244 2000 3723 10.2 2.22 2.92 7.28 1065.8 2657.2 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 245 2004 2314.1 6.34 1.44 5.82 0.52 2124.3 189.8 245 2003 2153.5 5.9 1.25 5.3 0.6 1934.5 219 245 2002 2204.6 6.04 1.37 5.59 0.45 2040.35 164.25 245 2001 2394.4 6.56 2.19 6.02 0.54 2197.3 197.1 245 2000 2328.7 6.38 1.39 5.74 0.64 2095.1 233.6 App A_Industrial water use_state_2000-2004.xls. Industrial Processing Summary Page 2 of 8 7/6/2007 Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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Page 174 and 175: Figure 3.18 Metro Area Industrial R
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
Page 192 and 193: State Hwy 36 ! Figure 3.28. St. Cro
Page 198 and 199: Craddock Consulting Engineers In As
Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 218 and 219: Minnesota Industrial Processing Fac
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Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
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Page 264 and 265: Table 3.12c. Industries in the Miss
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Table 3.12c. Industries in the Miss
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Table 3.13a. Industrial Water Use i
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WATER USE (MGD) WATER USE (MGD) 2.5
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WATER USE (MGD) WATER USE (MGD) 0.8
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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