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preface to fifteenth edition

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GENERAL INFORMATION, CONVERSION TABLES, AND MATHEMATICS 2.137<br />

The best-fit equation expressed in terms of the confidence intervals for the slope and intercept<br />

is:<br />

E (49.6 5.0) (58.9 2.43) log C<br />

4 1<br />

To conclude the discussion about the best-fit line, the following relationship can be shown <strong>to</strong><br />

exist among Y, Ŷ, and : Y<br />

i i i i<br />

N N N<br />

2 2 2<br />

(Y Y) (Yˆ<br />

Y) (Y Y ˆ ) (2.22)<br />

i1 i1 i1<br />

The term on the left-hand side is a constant and depends only on the constituent values provided by<br />

the reference labora<strong>to</strong>ry and does not depend in any way upon the calibration. The two terms on the<br />

right-hand side of the equation show how this constant value is apportioned between the two quantities<br />

that are themselves summations, and are referred <strong>to</strong> as the sum of squares due <strong>to</strong> regression<br />

and the sum of squares due <strong>to</strong> error. The latter will be the smallest possible value that it can possibly<br />

be for the given data.<br />

2.3.11 Control Charts<br />

It is often important in practice <strong>to</strong> know when a process has changed sufficiently so that steps may<br />

be taken <strong>to</strong> remedy the situation. Such problems arise in quality control where one must, often<br />

quickly, decide whether observed changes are due <strong>to</strong> simple chance fluctuations or <strong>to</strong> actual changes<br />

in the amount of a constituent in successive production lots, mistakes of employees, etc. Control<br />

charts provide a useful and simple method for dealing with such problems.<br />

The chart consists of a central line and two pairs of limit lines or simply of a central line and<br />

one pair of control limits. By plotting a sequence of points in order, a continuous record of the<br />

quality characteristic is made available. Trends in data or sudden lack of precision can be made<br />

evident sothat the causes may be sought.<br />

The control chart is set up <strong>to</strong> answer the question of whether the data are in statistical control,<br />

that is, whether the data may be retarded as random samples from a single population of data. Because<br />

of this feature of testing for randomness, the control chart may be useful in searching out systematic<br />

sources of error in labora<strong>to</strong>ry research data as well as in evaluating plant-production or controlanalysis<br />

data. 1<br />

To set up a control chart, individual observations might be plotted in sequential order and then<br />

compared with control limits established from sufficient past experience. Limits of 1.96 corresponding<br />

<strong>to</strong> a confidence level of 95%, might be set for control limits. The probability of a future<br />

observation falling outside these limits, based on chance, is only 1 in 20. A greater proportion of<br />

scatter might indicate a nonrandom distribution (a systematic error). It is common practice with<br />

some users of control charts <strong>to</strong> set inner control limits, or warning limits, at 1.96 and outer<br />

control limits of 3.00. The outer control limits correspond <strong>to</strong> a confidence level of 99.8%, or a<br />

probability of 0.002 that a point will fall outside the limits. One-half of this probability corresponds<br />

<strong>to</strong> a high result and one-half <strong>to</strong> a low result. However, other confidence limits can be used as well;<br />

the choice in each case depends on particular circumstances.<br />

Special attention should be paid <strong>to</strong> one-sided deviation from the control limits, because systematic<br />

errors more often cause deviation in one direction than abnormally wide scatter. Two systematic<br />

errors of opposite sign would of course cause scatter, but it is unlikely that both would have entered<br />

at the same time. It is not necessary that the control chart be plotted in a time sequence. In any<br />

1<br />

G. Wernimont, Ind. Eng. Chem., Anal. Ed. 18:587 (1946); J. A. Mitchell, ibid. 19:961 (1947).

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