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1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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TRANSMISSION 8 - 13<br />

2. Place second and high shift fork in groove of synchronizer<br />

shift sleeve and while holding the fork in this position,<br />

insert the shift rail into case through hole in fork,<br />

Figure 27.<br />

Install and tighten slotted set screw using a straight blade<br />

screwdriver. Install rail stop screw and lock washer.<br />

NOTE: The rail stop screw must not bottom on shift rail.<br />

CAUTION: Make sure at this time that t he previously<br />

Installed inner shift shaft lever is correctly positioned.<br />

Inner shift lever and milled end of shift shaft should be in<br />

a true vertical position.<br />

3. Install shift rail interlock plunger.<br />

FIGURE 28<br />

Install clutch bell housing, (use new gasket). Tighten each<br />

of the 6 cap screws to 45 foot pounds.<br />

Install drain plug and insert 2-1/4 pounds of S.A.E. 80<br />

E.P. Winter or S.A.E. 90 E.P. Summer lubricant through<br />

filler plug opening. Install and tighten filler plug.<br />

InstallING TRANSMISSION<br />

FIGURE 27<br />

4. Start the low and reverse shift rail, into transmission case.<br />

Install low and reverse shifter in position and slide shift<br />

rail into shifter, Figure 28.<br />

5. Place low and reverse shift fork in groove of low and<br />

reverse sliding gear and slide shift rail through hole in<br />

fork and into hole at end of case.<br />

6. Install slotted head lock screw into shifter and tighten<br />

securely. Follow the same procedure on shift fork and<br />

lock screw.<br />

7. Shift transmission into all 4 gear positions successively<br />

and also into neutral. If operation is satisfactory Install<br />

the remaining shift rail lock ball and lock spring.<br />

8. Install transmission cover using a new gasket.<br />

1. Install two headless screws or studs in engine end plate to<br />

assist in supporting the the transmission at Installation.<br />

NOTE: Before Installing transmission to engine rear support<br />

plate, check cylinder block rear support plate very<br />

carefully for tightness and alignment. This is especially<br />

important in cases where the car has been subject to<br />

chronic transmission trouble, noisy and jumping out of<br />

gear. Make a similar check of transmission clutch bell<br />

housing.<br />

In lieu of highly precise equipment, use a steel straightedge<br />

to check steel rear support plate and a surface plate or<br />

other flat surface to check the front face of clutch bell housing.<br />

Both units should be flat and in plane within .005".<br />

Be sure to check position of clutch driving plate and see<br />

that it is perfectly centralized within the clutch assembly.<br />

This can be done by using the J-449 aligning arbor or with<br />

a standard main drive gear if arbor is not available. If this<br />

precaution is not taken, difficulty will be encountered when<br />

Installing the trans-

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