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1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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ENGINE 3 - 35<br />

REMOVAL:<br />

CAMSHAFT<br />

(8 Cylinder)<br />

1. Drain cooling system, disconnect radiator hoses and<br />

remove radiator.<br />

2. Remove cylinder head.<br />

3. Remove right front wheel.<br />

4. Remove right fender side shield.<br />

5. Disconnect vacuum pump line, windshield wiper, hose<br />

and fuel pump.<br />

6. Remove distributor.<br />

7. Disconnect oil lines at oil pump and remove oil pump.<br />

8. Remove valve covers and breather pipe. (Disconnect<br />

clamp at transmission housing and bolt at valve cover).<br />

9. Remove coil and bracket.<br />

10. Using valve lifter KMO-484, remove valve keepers and<br />

valves.<br />

11. Remove valve springs, tappet retainer screws, plates,<br />

washers, and lock-washers, tappets and guides.<br />

12. Remove the grille assembly as a complete unit as follows:<br />

(a) Remove 7 hex head sheet metal screws attaching the<br />

upper grille to the fender tie panel and 1 screw at top of<br />

ornament.<br />

(b) Remove the front bumper and grille guard.<br />

(c) Remove screws attaching grille baffles to front fender<br />

extension, 3 each side.<br />

(d) Remove 6 screws attaching lower grille baffle to the<br />

front splash apron, 2 each side and remove grille and<br />

baffle assembly complete.<br />

13. Place a block of wood between oil pan and head of jack,<br />

and raise engine 1-1/2 inches so camshaft will clear front<br />

splash guard upon removal.<br />

14. Remove vibration dampener, screw lock and dampener.<br />

15. Remove dampener key and gear case cover.<br />

16. Align gear markings and remove camshaft gear and<br />

thrust plunger.<br />

17. Remove camshaft and thrust washer.<br />

Remove camshaft slowly and carefully to prevent<br />

damage to camshaft bearings.<br />

CAMSHAFT BEARINGS<br />

(6 & 8 Cylinder)<br />

Replacement camshaft bearings are avail - able through<br />

the service parts department, in both finish reamed and<br />

unfinished. The finish reamed bearings are sufficiently<br />

oversize so that when pressed into place they will be the<br />

proper dimensions, thus eliminating the need for scraping<br />

or reaming. The unfinished bearings have sufficient wall<br />

thickness to permit line reaming where proper equipment is<br />

available for this operation. These bearings should be line<br />

reamed after Installation to a diameter .001" larger than the<br />

individual camshaft journals.<br />

<strong>Service</strong> replacement camshaft bearings are a press fit of<br />

.0026" to .0055" in cylinder block.<br />

When pressing in new bearings, always Install bearings<br />

with the locating notch at the top.<br />

It is advisable to remove the engine from the car if it is<br />

found necessary to replace camshaft bearings.<br />

Installation:<br />

CAMSHAFT<br />

(8 Cylinder)<br />

1. Use a new fibre thrust washer when Installing camshaft.<br />

NOTE: Use care when Installing the cams ha ft to avoid<br />

damaging bearings or camshaft lifts. Us e a bronze drift<br />

through oil pump, distributor and fuel pump holes to<br />

guide camshaft through bearings.<br />

2. Install camshaft gear aligning timing marks with crankshaft<br />

gear. The timing punch mark on the crankshaft<br />

gear must locate between the punch marks of the camshaft<br />

gear. Install lock wire through bolt heads and secure.<br />

3. Install gear case cover; remove old gasket, and replace.<br />

(Check end plate gasket and gear cover oil seal).<br />

4. Install dampener spacer, key, dampener, lock and lock<br />

screw, (Use new lock).<br />

5. Install tappets and guides in sequence removed.<br />

NOTE: Tappet guides must be accurately aligned with<br />

cams on camshaft. Position of guides is controlled by the<br />

guide clamps; the inner sides of which should be in full<br />

contact with matching flat surfaces on front face of each<br />

pair of tappet guides within .0015", Figure 42.

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