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1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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3 - 14 ENGINE<br />

5. Oil the shim freely with light engine oil and Install the<br />

bearing and bearing cap to the block with the shim<br />

equally spaced on the bearing. Tighten to 75 foot lbs.<br />

6. Rotate the crankshaft one-half turn by hand; if the<br />

crankshaft drags or if the crankshaft cannot be turned by<br />

hand with a .002" shim in place, but turns freely without<br />

the .002" shim it indicates that the clearance is more than<br />

.0015" and that the standard size bearing can be used. If,<br />

however, the crankshaft turns freely without any drag, it<br />

indicates that the bearing which has the .002" shim stock<br />

is too loose.<br />

7. If bearing is too loose in paragraph 6, remove the .002"<br />

shim and insert a .003" shim as a checking gauge; now if<br />

bearing drags when crankshaft is turned by hand a .001"<br />

undersize bearing can be used.<br />

NOTE: The same procedure can be used for checking .002" ,<br />

.010" or .012" undersize bearings keeping in mind that the<br />

.0005" to .0015" clearance must be maintained.<br />

Main bearings for the 6 cylinder engines are furnished in<br />

standard size and .001", .002", .010" and .012" undersizes.<br />

Bearing upper and lower halves are interchangeable.<br />

However bearing No. 1 is not interchangeable with No. 2, 3<br />

or 4. Bearing shells are stamped with the part number or<br />

size. Bearings should be replaced in pairs; never use a new<br />

bearing half with an old bearing half.<br />

CAUTION: No. 2 and No. 3 bearing caps can be reversed<br />

in error. Always place punch marks on the caps and the<br />

block before removal to insure proper Installation.<br />

1. After the proper bearing sizes have been selected, start the<br />

upper shells in place, and with KMO-734 Bearing Shell<br />

Remover and Replacer Tool entered in oil hole of crankshaft<br />

and with hinged head of Replacer against bearing<br />

end, rotate crankshaft, pulling the bearing into position,<br />

Figure 14.<br />

NOTE: The bearing shells are held in position by a raised<br />

tongue in the bearing shell which fits into a machined groove<br />

in the bearing cap. When Installing the upper shells, the end<br />

opposite the notched end should be entered first. When<br />

Installing<br />

Installing the bearing cap, the end with the machined<br />

groove should be on the same side and next to the corresponding<br />

groove in the cylinder block.<br />

MAIN BEARING, CRANKSHAFT,<br />

AND CAP BORE DIAMETERS<br />

BEAR-<br />

ING<br />

SIZE<br />

Standard<br />

.001 U.S.<br />

.002 U.S.<br />

.010 U.S.<br />

.012 U.S.<br />

SHELL<br />

THICK-<br />

NESS<br />

.0955<br />

.0952<br />

.0960<br />

.0957<br />

.0965<br />

.0962<br />

.1005<br />

.1002<br />

.1015<br />

.1012<br />

(6 CYLINDER)<br />

CRANK-<br />

SHAFT<br />

DIAMETER<br />

2.4998<br />

2.4988<br />

2.4998<br />

2.4988<br />

2.4978<br />

2.4973<br />

2.4898<br />

2.4893<br />

2.4878<br />

2.4873<br />

CAP<br />

BORE<br />

DIAMETER<br />

2.692<br />

2.691<br />

2.692<br />

2.691<br />

2.692<br />

2.691<br />

2.692<br />

2.691<br />

2.692<br />

2.691<br />

REAR MAIN BEARING CAP<br />

Installation:<br />

Check the rear bearing cap oil seal and if replacement of<br />

the seal is necessary, proceed as follows:<br />

1. Crowd the seal material into the outer groove of the bearing cap<br />

by hand and with Main Bearing Oil Seal Installer J-2779, drive<br />

the seal tightly into the groove by tapping handle of tool with a<br />

bronze hammer, Figure 16.<br />

NOTE: Large diameter of the tool cylinder should be to the front of<br />

cap with the lesser dimension compressing the seal at rear of cap.<br />

2. After the seal has been properly seated in the bearing cap and in<br />

the block, and while the tool is still compressing the seal, cut the<br />

seal off flush with the top face of the cap. Make a good clean<br />

straight cut so that no f r ay e d ends will be clamped between<br />

upper and lower caps. DO NOT CUT SEAL TOO SHORT.<br />

The seal must entirely fill the groove; otherwise an oil leak will<br />

occur.

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