1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

11 - 26 REAR AXLE
30. Turn screw on housing spreader J-5231 and with dial
indicator mounted as shown in Figure 40, spread
housing .020" to permit installation of differential.
(Do Not spread more than this amount.)
31. Install differential assembly and bearings in housing.
To insure proper seating of bearings in housing, tap
drive gear with a rawhide or plastic hammer.
32. Install bearing caps, coating bolt threads with sealing
compound. Bearing cap marks must match those on
each side of housing, Figure 52. Remove housing
spreader and torque bearing cap bolts to 70 to 90 foot
pounds.
33. Install dial indicator on housing with butt on contacting
edge of drive gear tooth and check backlash
between gear and pinion, turning gear and measuring
in four places equally spaced around gear, Figure 52.
Backlash should range between .003" and .006" and
should not vary more than .002" between positions
checked.
34. Install housing cover using new gasket and placing
identification tag under one of the screw heads.
AXLE SHAFT ASSEMBLY
1. Install axle shafts using care when inserting them in
housing, not to damage new inner oil seals. Lubricate
wheel bearings and start outer cups in housing by
tapping with plastic or rawhide hammer. Use flange
bolts and brake backing plates to draw bearing cups
into place.
2. Place housing flange bolts in position and install shim
pack (right side only) removed during disassembly,
between brake backing plates and flanges.
3. Install wheel bearing oil seal cap gaskets, caps, lock
washers and nuts. Install new oil seals in caps and
tighten flange bolt nuts to 12-17 foot pounds.
4. Check axle shaft end play which should range between
.001" and .004". Change thickness of shim pack on
right side if necessary to obtain correct end play.
Shims are available in thicknesses of .003", .005",
.010" and .030".
INSTALLATION OF AXLE
1. Place axle assembly in position on rear springs, with
rubber cushions and retainers under spring seats. Engage
heads of
FIGURE 52
heads of spring center bolts in holes in center of axle spring
seats. If the rubber cushions have deteriorated, install new
ones.
2. Replace rear axle "U" bolts, lower spring plates, nuts and
lock nuts. Tighten nuts to a torque of 70-80 foot pounds.
3. Place roller jack under axle housing, elevate slightly and
connect rear shock absorbers at lower end.
4. Connect rear stabilizer to axle housing bracket.
5. Place rear universal joint needle bearing cups in position in
companion flange, install clamps, washers and nuts and
tighten nuts to 14-17 foot pounds torque.
6. Connect brake lines at rear wheel cylinders and brake hose
at frame connection. Bleed brakes.
7. Connect rear ends of parking brake cables to brake operating
levers, position conduits and replace conduit caps.
8. Place brake drum and hub assemblies on axle shafts, install
washers and axle shaft nuts, tightening to 125 to 200 foot
pounds. Install and spread cotter pins.
9. Replace wheels, tighten hub bolts and install hub caps.
10. Remove housing cover filler plug and fill housing to level
of plug opening (3 lbs.) with S.A.E. 90 Hypoid or Multi-
Purpose Gear Lubricant. Replace plug and tighten filler
and drain plugs.
11. Install rear fender shields and lower car to floor.