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1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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ENGINE TUNE-UP 2 -5<br />

5. After completing amperage draw test, turn tester control<br />

knob to " OFF" position.<br />

NOTE: Excessively high readings will indicate a short in<br />

the starting motor circuit or an excessive drag on the motor<br />

due to a bent armature shaft or the field coils touching the<br />

armature. Low readings indicate excessive resistance in the<br />

circuit caused by loose connections, worn brushes, or weak<br />

brush spring tension.<br />

CYLINDER BALANCE TEST<br />

The Cylinder Balance Tester compares the evenness of the<br />

power output of each cylinder in the engine.<br />

To isolate one weak cylinder, short out half the cylinders.<br />

The half giving the lower reading will include the weak<br />

cylinder.<br />

Air bubbles prevalent in the radiator filler neck (radiator<br />

filled with coolant to the over-flow pipe) indicates a leaking<br />

cylinder head gasket, cylinder head or internal cracks in the<br />

water jackets.<br />

An extreme blow-by at the oil filler pipe indicates defective<br />

piston rings. (Compression pressures by-passing the piston<br />

rings).<br />

COMPRESSION<br />

Compression should be checked with a reliable compression<br />

gauge and with the engine at operating temperature<br />

(ignition switch off ).<br />

1. Remove foreign matter around spark plugs. Loosen spark<br />

plugs about one turn to break free any accumulated carbon,<br />

start the engine and accelerate to 1000 R.P.M. to blow<br />

out the carbon. Stop the engine and remove the spark plugs<br />

placing them in the order that they were removed.<br />

FIGURE 7<br />

1. Connect the vacuum gauge and tachometer as shown in<br />

Figure 7, and set the throttle until engine is running at 1500<br />

R.P.M.<br />

2. Ground the master clip of the cylinder balance tester and<br />

connect individual leads to spark plugs 2-3-4 and 5. Engine<br />

will now be running on cylinders 1 and 6.<br />

3. Note the reading on the vacuum gauge. Make the same test<br />

on each pair of cylinders in the following sequence.<br />

6 cylinder 1-6, 2-5, 3-4<br />

8 cylinder 1-8, 3-5, 4-7, 2-8<br />

NOTE: A variation of more than 1 inch of vacuum or 40<br />

R.P.M. between pairs of cylinders being tested indicates<br />

either a defective plug or unequal compression in a cylinder.<br />

NOTE: Starting and accelerating the engine after the plugs<br />

are loosened is very important to remove loose carbon and<br />

prevent the carbon flakes falling on the piston crown and<br />

around the valve.<br />

2. Insert the compression gauge in each spark plug hole in<br />

turn and crank engine with J-2679 Remote Control<br />

Switch. Crank engine for at least 4 compression strokes.<br />

Note reading on the first as well as final stroke.<br />

3. Compression at each cylinder should be at least 100<br />

pounds. Compression between cylinders should not vary<br />

more than 10 lbs.<br />

NOTE: If the compression gauge moves up in jerky steps<br />

of 10 or 20 pounds at a time, it generally indicates a sticking<br />

or leaking valve. If two adjacent cylinders show low<br />

compression readings, check for a leaking cylinder head<br />

gasket or loose cylinder head.

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