1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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15 - 2 BRAKES 1. Brake pedal pull rod clevis 2. Brake pull rod slide link 3. Brake pull rod slide link retainer pin 4. Play link assembly 5. Hand brake cable lever 6. Rear brake cable 7. Brake pedal rod 8. Brake pedal lever 9. Hand brake cable 10. Brake pedal to master cylinder clevis 11. Brake pedal lever shaft 12. Brake pedal to master cylinder push rod 13. Master cylinder attaching bolts 14. Master cylinder assembly 15. Master cylinder outlet fitting 16. Master cylinder stop light switch 17. Pedal pull rod to guide hanger spring 18. Brake control lever to guide hanger spring 19. Front brake hose assembly 20. Front brake hose to frame assembly 21. Frame tee to left front hose tube 22. Front frame tee 23. Master cylinder to frame connector tube 24. Hand brake cable lever guide plate 25. Rear brake cable clevis 26. Rear axle tee to left rear wheel tube 27. Rear axle brake tee 28. Rear axle tee to right rear wheel tube 29. Brake shoe to anchor pin spring-rear 30. Brake shoe hold down spring and retainer 31. Rear brake hose 32. Rear brake cable support bracket 33. Brake tube connector 34. Hand brake cable lever return spring 35. Hand brake cable lever toggle assembly 36. Cable lever pivot plate slide brace 37. Cable lever pivot plate and brace 38. Frame tee to right front hose tube 39. Brake shoe to anchor pin spring-front 40. Brake cable lever strut 41. Brake adjusting screw 42. Brake adjusting screw spring 43. Hand brake mounting bracket 44. Hand brake lever grip 45. Hand brake ratchet rod housing 46. Hand brake ratchet rod 47. Hand brake inner ratchet rod stabilizer 48. Hand brake ratchet rod stabilizer spring 49. Hand brake outer ratchet rod stabilizer 50. Brake pedal push rod 51. Hand brake cable clevis 52. Clevis pin
BRAKES 15 - 3 It is necessary that rod (5) which is attached to the brake pedal operating r o d, be adjusted for clearance where it seats in piston (13) so that there is 1/4" free movement of the brake pedal p ad before the pressure stroke starts. Cup (15) is thus permitted to be clear of port (16) when piston (13) is in its released position. NOTE: If this port is not cleared by the piston, t he compensating action of the master cylinder will be destroyed and the brakes will drag. FIGURE 3 FIGURE 2 NOTE: Master cylinder should be kept at least one half full of <strong>Hudson</strong> Hydraulic Brake Fluid. The filler cap and master cylinder should always be cleaned of all dirt and grit before removing the cap. Grit in the fluid will cause scoring of the cylinders and possible plugging of lines and ports. 1. Filler cap 2. Filler cap gasket 3. Reservoir cover screws 4. Reservoir cover 5. Reservoir cover gasket 6. Push rod 7. Push rod guard strap 8. Push rod guard 9. Piston stop plate lock wire 10. Piston stop plate 11. Piston cup secondary 12. Master cylinder body 13. Piston 14. Inlet port 15. Piston cup primary 16. Outlet port 17. Piston spring 18. Check valve Secondary cup (11) prevents fluid from leaking out of master cylinder into boot (8). The supply tank filler cap (1) can be reached by raising the front floor mat and removing three self-tapping screws and lifting off the round floor cover. BRAKE DRUM DUST SHIELD The brake drum dust shield is a press fit on the drum and is also staked in 4 equally distant places to the drum. REMOVAL: MASTER CYLINDER 1. Disconnect stop light wires at stop light switch (16) Figure 1 and brake tubes at rear of master cylinder connector (15). 2. Remove one bolt attaching master cylinder frame bracket to frame rail and disconnect clutch pedal pull back spring. 3. Remove cotter key and clevis pin (10) attaching master cylinder push rod (12) t o pedal (8) and remove push rod (12). 4. Allow master cylinder (14) and bracket assembly to swing down and remove the two bolts (13), nuts and lockwashers attaching master cylinder to bracket.
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HUDSON SHOP SERVICE MANUAL 1948 - 1
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FORWARD I The information contained
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ALPHABETICAL INDEX - CONTINUED III
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ALPHABETICAL INDEX - CONTINUED V Gr
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ALPHABETICAL INDEX - CONTINUED VII
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LUBRICATION 1 - 1 The present day h
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LUBRICATION 1 - 3
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LUBRICATION 1 - 5 WATER RESISTANT L
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LUBRICATION 1 - 7 ENGINE OILING CIR
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LUBRICATION 1 - 9 cylinder engines.
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ENGINE TUNE-UP 2 - 1 SECTION 2 ENGI
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ENGINE TUNE-UP 2 -3 If a starter-ba
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ENGINE TUNE-UP 2 -5 5. After comple
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ENGINE TUNE-UP 2 -7 Connect one lea
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ENGINE TUNE-UP 2 -9 BREAKER ARM SPR
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ENGINE TUNE-UP 2 -11 VACUUM ADVANCE
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ENGINE TUNE-UP 2 -13 3. Turn tester
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ENGINE TUNE-UP 2 -15 FIGURE 22 CAUT
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ENGINE TUNE-UP 2 -17 2. Connect a s
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ENGINE TUNE-UP 2 -19 3. Pump travel
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ENGINE TUNE-UP 2 -21 2. Hold thrott
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ENGINE 3 - 1 ENGINE: Arrangement Co
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ENGINE 3 - 3 VALVES: Intake Angle o
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ENGINE 3 - 5 LUBRICATION 8 CYLINDER
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ENGINE TUNE-UP 3 - 7 2. Inlet conne
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ENGINE 3 - 9 NOTE: The #2 crossmemb
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ENGINE 3 - 11 INSPECTION: 1. Remove
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ENGINE 3 - 13 CAUTION: If the threa
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ENGINE 3 - 15 NOTE: When Installing
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ENGINE 3 - 17 When assembling new o
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ENGINE 3 - 19 CAUTION: Be sure the
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ENGINE 3 - 21 A code letter and the
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ENGINE 3 - 23 a 3 to 4 pound pull.
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ENGINE 3 - 25 The connecting rod be
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ENGINE 3 - 27 Figure 32. On the 8 c
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FIGURE 33 ENGINE 3 - 29
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ENGINE 3 - 31 TIMING GEAR COVER OIL
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ENGINE 3 - 33 TIMING GEAR Installat
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ENGINE 3 - 35 REMOVAL: CAMSHAFT (8
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ENGINE 3 - 37 18. Replace coolant a
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FIGURE 44 ENGINE 3 - 39
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ENGINE 3 - 41 Valve guides can be r
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SECTION 4 FUEL SYSTEM & EXHAUST CAR
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SECTION 4 FUEL SYSTEM & EXHAUST ENG
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FUEL SYSTEM & EXHAUST 4 - 5 An anti
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FUEL SYSTEM & EXHAUST 4 - 7 UNLOADE
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FUEL SYSTEM & EXHAUST 4 - 9 6. Remo
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FUEL SYSTEM & EXHAUST 4 - 11 5. Ins
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FUEL SYSTEM & EXHAUST 4 - 13 18. In
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FUEL SYSTEM & EXHAUST 4-15 CARBURET
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FUEL SYSTEM & EXHAUST 4 - 17 2. Wit
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FUEL SYSTEM & EXHAUST 4 - 19 6. Rem
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FUEL SYSTEM & EXHAUST 4 - 21 7. Ins
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FUEL SYSTEM & EXHAUST 4 - 23 FIGURE
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FUEL SYSTEM & EXHAUST 4 - 25 NOTE:
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TWIN CARBURETOR Installation INSTRU
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FUEL SYSTEM & EXHAUST 4 - 29 pipe a
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FUEL SYSTEM & EXHAUST 4 - 31 AIR CL
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FUEL SYSTEM & EXHAUST 4 - 33 FIGURE
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FIGURE 106 FUEL SYSTEM & EXHAUST 4
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FUEL SYSTEM & EXHAUST 4 - 37 4. Dri
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FUEL SYSTEM & EXHAUST 4 - 39 GAUGE
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FUEL SYSTEM & EXHAUST 4 - 41 MANIFO
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COOLING SYSTEM 5 - 1 SECTION 5 COOL
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COOLING SYSTEM 5 - 3 2. Install rad
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COOLING SYSTEM 5 - 5 WATER PUMP - 6
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COOLING SYSTEM 5 - 7 1. Cover bolt
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COOLING SYSTEM 5 - 9 Continue heati
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ELECTRICAL SYSTEM 6 - 1 Models GENE
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ELECTRICAL SYSTEM 6 - 3 IAT-4009 IA
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ELECTRICAL SYSTEM 6 - 5 a heavy shu
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ELECTRICAL SYSTEM 6 - 7 STARTER REM
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ELECTRICAL SYSTEM 6 - 9 The generat
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ELECTRICAL SYSTEM 6 - 11 6. Remove
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ELECTRICAL SYSTEM 6 - 13
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ELECTRICAL SYSTEM 6 - 15 BRUSH REPL
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ELECTRICAL SYSTEM 6 - 17 GENERATOR
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ELECTRICAL SYSTEM 6 - 19 3. Run eng
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ELECTRICAL SYSTEM 6 - 21 screw (D)
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ELECTRICAL SYSTEM 6 - 23 Installati
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ELECTRICAL SYSTEM 6 - 25 FIGURE 23
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ELECTRICAL SYSTEM 6 - 27 FIGURE 26
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ELECTRICAL SYSTEM 6 - 29 Weather Co
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ELECTRICAL SYSTEM 6 - 31 6. If swit
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CLUTCH 7 - 1 Driving Plate Diameter
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CLUTCH 7 - 3 DRAIN AND REFILL CLUTC
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CLUTCH 7 - 5 2. Loosen the propelle
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CLUTCH 7 - 7 ENGAGING SPRINGS If cl
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CLUTCH 7 - 9 3. Tighten the cap scr
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TRANSMISSION 8 - 1 SECTION 8 TRANSM
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TRANSMISSION 8 - 3 1. Gear Pilot Be
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TRANSMISSION 8 - 5 3. Remove govern
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TRANSMISSION 8 - 7 washer, and two
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TRANSMISSION 8 - 9 open, clean and
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TRANSMISSION 8 - 11 towards gear th
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TRANSMISSION 8 - 13 2. Place second
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TRANSMISSION 8 - 15 Worn, rough mai
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TRANSMISSION 8 - 17 NOTE: Check shi
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TRANSMISSION 8 - 19 SECTION 8 TRANS
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TRANSMISSION 8 - 21 1. Synchronizer
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TRANSMISSION 8 - 23 8. Make a dummy
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TRANSMISSION 8 - 25 center of the c
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TRANSMISSION 8 - 27 case, entering
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TRANSMISSION 8 - 29 REMOVAL AND Ins
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OVERDRIVE 9 - 1
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OVERDRIVE 9 - 3 NOTE: Unless otherw
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OVERDRIVE 9 - 5 speed of the latter
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FIGURE 10 OVERDRIVE 9 - 7
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OVERDRIVE 9 - 9 CONTROL SWITCH The
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OVERDRIVE 9 - 11 4. Remove the reta
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OVERDRIVE 9 - 13 Installation OF AD
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OVERDRIVE 9 - 15 3. Install the rin
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OVERDRIVE 9 - 17 8. Remove the gove
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OVERDRIVE 9 - 19 8. Install synchro
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OVERDRIVE 9 - 21 NOTE: Assemble syn
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OVERDRIVE 9 - 23 UNIT CHECKS OVERDR
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OVERDRIVE 9 - 25 4. Connect test la
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OVERDRIVE 9 - 27 ELECTRICAL CONDITI
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OVERDRIVE 9 - 29 B. Occasionally, t
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PROPELLER SHAFT 10 - 1 Front Shaft
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PROPELLER SHAFT 10 - 3 5. Tap on th
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REAR AXLE 11 - 1 SECTION 11 REAR AX
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REAR AXLE 11 - 3 FIGURE 2 31. Diffe
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REAR AXLE 11 - 5 8. Loosen nuts (1)
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REAR AXLE 11 - 7 3. Place the head
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REAR AXLE 11 - 9 3. Remove the thre
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REAR AXLE 11 - 11 FIGURE 24 2. Plac
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REAR AXLE 11 - 13 6. Install bearin
Page 257 and 258: REAR AXLE 11 - 15 9. Place axle sha
Page 259 and 260: REAR AXLE 11 - 17 DESCRIPTION This
Page 261 and 262: REAR AXLE 11 - 19 FIGURE 36 LEGEND
Page 263 and 264: REAR AXLE 11 - 21 4. Remove bolt s
Page 265 and 266: REAR AXLE 11 - 23 5. If drive gear
Page 267 and 268: REAR AXLE 11 - 25 18. If the microm
Page 269 and 270: FRONT SUSPENSION 12 - 1 Curb height
Page 271 and 272: FRONT SUSPENSION 12 - 3 FIGURE 2 1.
Page 273 and 274: FRONT SUSPENSION 12 - 5 LOWER SUPPO
Page 275 and 276: FRONT SUSPENSION 12 -7 plus not mor
Page 277 and 278: FRONT SUSPENSION 12 - 9 the relief
Page 279 and 280: FRONT SUSPENSION 12 - 11 Figure 17,
Page 281 and 282: FRONT SUSPENSION 12 - 13 CAUSE: EXC
Page 283 and 284: FRONT SUSPENSION 12 - 15 NOTE: Whee
Page 285 and 286: FRONT SUSPENSION 12 - 17 PITMAN ARM
Page 287 and 288: STEERING GEAR 13 - 1 Type Ratios -
Page 289 and 290: STEERING GEAR 13 - 3 FIGURE 1 Steer
Page 291 and 292: STEERING GEAR 13 - 5 5. Apply a sma
Page 293 and 294: STEERING GEAR 13 - 7 install worm a
Page 295 and 296: STEERING GEAR 13 - 9 FIGURE 8 ADJUS
Page 297 and 298: STEERING GEAR 13 - 11 5. Tighten ro
Page 299 and 300: SPRINGS, SHOCK ABSORBERS, & STABILI
Page 307: BRAKES 15 - 1 SECTION 15 BRAKES SPE
Page 311 and 312: BRAKES 15 - 5 WHEEL CYLINDERS (FRON
Page 313 and 314: BRAKES 15 - 7 DISASSEMBLING REAR BR
Page 315 and 316: BRAKES 15 - 9 To adjust; remove the
Page 317 and 318: BRAKES 15 - 11 Check parking brake
Page 319 and 320: BRAKES 15 - 13 NOTE: To reduce the
Page 321 and 322: BRAKES 15 - 15 Remedy - 1. Replace
Page 323 and 324: WHEELS AND TIRES 16 - 1 Tire Size 7
Page 325 and 326: WHEELS AND TIRES 16 - 3 then anothe
Page 327 and 328: WHEELS AND TIRES 16 - 5 Stand wheel
Page 329 and 330: DECIMAL EQUIVALENTS 64ths 32nds 16t
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1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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