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1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

1948-1952 Shop Service Manual - - Hudson-Essex-Terraplane Club

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OVERDRIVE 9 - 17<br />

8. Remove the governor and governor driven gear and the<br />

speedometer driven gear.<br />

9. Remove the nut from the front end of the brake pivot<br />

brace at the No.3 cross-member.<br />

10. Remove the clevis pin at the rear end of the brake pivot<br />

brace. This will allow moving the linkage to the left side<br />

of car and give additional clearance when lowering and<br />

removing the transmission with overdrive .<br />

NOTE: Some of the bearing rollers may fall into transmission<br />

case at this time.<br />

7. Remove mainshaft lock ring with Lock Ring Pliers KMO-<br />

630.<br />

8. Remove the synchronizer shift sleeve and hub assembly,<br />

intermediate gear, low and reverse gear through cover<br />

opening in transmission and pull out mainshaft with overdrive<br />

housing adaptor.<br />

9. Remove the mainshaft rear bearing snap ring, Figure 26.<br />

11. Using a universal socket on a 10" extension, remove the<br />

top bolts attaching the transmission case to clutch housing.<br />

Install two I-2969 Guide Studs to support transmission<br />

when removing the two lower bolts.<br />

12. Remove the transmission and overdrive assembly, using<br />

care not to damage the main drive gear splines and pilot<br />

during removal.<br />

DISASSEMBLY - COMPLETE UNIT<br />

(Single Lever Type)<br />

1. Remove six bolts attaching clutch housing to transmission<br />

case and remove clutch housing.<br />

2. Install transmission on bench holding fixture and remove<br />

transmission cover, gasket, shift rail ball spring and ball.<br />

3. Remove low and reverse shifter fork lock screws.<br />

NOTE: To remove these special self-locking screws, use<br />

a screwdriver having a straight blade that will enter to the<br />

bottom of screw slot. DO NOT USE A TAPERED<br />

BLADE SCREW DRIVER.<br />

4. Slide low and reverse shift rail out of front of case, then<br />

remove shift fork and shifter, also the shift rail interlock.<br />

5. Remove the set screw from the second and high shift fork<br />

and the shift rail stop screw, then slide the shift rail out of<br />

front of case. Remove the lock ball and spring from case.<br />

6. Pull mainshaft rearward and main drive gear forward<br />

until mainshaft is fully withdrawn from needle roller<br />

pilot bearing in rear end of main drive gear.<br />

FIGURE 26<br />

10. Remove transmission mainshaft rear bearing and oil<br />

baffle from adaptor.<br />

NOTE: For inspection procedure, see instruction on page<br />

9-12.<br />

DISASSEMBLY - COMPLETE UNIT<br />

(Double Lever Type)<br />

1. Install transmission on bench holding fixture and remove<br />

the transmission cover and gasket.<br />

2. Remove the two screws and washers and remove the<br />

overdrive control switch and gasket.<br />

3. Remove the companion flange nut, lock- washer and<br />

plain washer and using Companion Flange Puller<br />

.T-820, remove the companion flange.<br />

4. Drive out the overdrive control shaft tapered pin, Figure<br />

11 and pull the control shaft outward approximately 3/8"<br />

to disengage the operating cam of the shift shaft from the<br />

slot in the rail.

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