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Bentley Volkswagen.Golf.Jetta.R32.Official.Factory.Repair.Manual.1999-2005

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Output shaft, 1st-4th gear, disassembling and assembling<br />

Página 24 de 31<br />

35-38<br />

Fig. 11<br />

Checking 1st, 2nd and<br />

3rd gear synchro-rings<br />

for wear<br />

- Press synchro-ring, outer-ring and<br />

inner-ring onto selector gear cone<br />

and measure gap "a" with feeler<br />

gauge.<br />

Gap "a"<br />

1st, 2nd<br />

and 3rd<br />

gear<br />

New<br />

dimension<br />

1.2 ... 1.8<br />

mm<br />

Wear<br />

limit<br />

0.5<br />

mm<br />

Fig. 12<br />

Installation position of<br />

outer ring, inner ring<br />

and 2nd gear synchro<br />

ring<br />

- Place inner ring -A- on 2nd gear<br />

wheel.<br />

Angled lugs (arrow -1-) point<br />

toward outer ring -B-.<br />

- Install outer ring -B-.<br />

Lugs (arrow -2-) engage in gear<br />

wheel recesses (arrow -3-).<br />

- Install synchro-ring -C-.<br />

Recesses (arrow -4-) engage in<br />

lugs (arrow -1-) of inner ring -A-.<br />

http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Next&type=repair&id=...<br />

12/2/<strong>2005</strong>

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