Bentley Volkswagen.Golf.Jetta.R32.Official.Factory.Repair.Manual.1999-2005

Body foam insulation
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Body foam insulation
The 1999 Jetta has various body cavities that are
foam treated.
Foam treated locations are described in
individual repair instructions.
Foam treating reduces noise transfer to the
interior.
Foam insulation is a pre-formed synthetic
material.
The parts catalog shows insulation on illustration
863-20.
The pre-formed foam parts are installed during
body assembly, they expand during drying time
in the paint shop oven at approx.180 C (388
F) after priming.
As these temperatures cannot be achieved under
normal workshop conditions, proceed as follows:
Requirements
Before continuing with this procedure, ensure
that the part for replacement is correctly
prepared.
- Remove excess foam material.
- Repaint, apply two coats (wet on wet)
glass/paint primer D009 200 02 if necessary,
flash-off time - approx.10 min.
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13/2/2005