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Bentley Volkswagen.Golf.Jetta.R32.Official.Factory.Repair.Manual.1999-2005

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General information for A/C system<br />

Página 17 de 19<br />

- The engine is only to be started following complete<br />

assembly of the refrigerant circuit.<br />

- If possible start engine only with a filled refrigerant circuit.<br />

- A/C compressor is driven permanently by the ribbed belt<br />

pulley/torsion elastic clutch (not installed with an A/C<br />

clutch):<br />

- If an A/C compressor locks-up the overload safeguard for<br />

the A/C compressor shaft is triggered. Also if no outward<br />

bulges are visible on ribbed belt pulley/ overload safeguard,<br />

it may also be that the A/C compressor is locked up.<br />

Another indicator is abraded rubber material in the area of<br />

the ribbed belt pulley/overload safeguard<br />

- The A/C compressor is equipped with a protected oil<br />

supply, this prevents A/C compressor damage in the event<br />

that the system is empty. This means that approx.40 to 50<br />

cm 3 of refrigerant oil remains in the A/C compressor.<br />

- The engine should only be started when the refrigerant<br />

circuit is completely and properly installed. For example; if<br />

the refrigerant lines are not connected to the A/C<br />

compressor, when the engine is running the A/C<br />

compressor may heat up (via internal heat generation) so<br />

much that the compressor will be destroyed.<br />

- A/C Compressor Regulator Valve N280 is not activated<br />

when the refrigerant circuit is empty and the A/C<br />

compressor idles with the engine.<br />

- If it is necessary to start the engine with a discharged<br />

refrigerant circuit:<br />

- Refrigerant circuit must be fully assembled.<br />

- At least 1 4 of the prescribed refrigerant oil must be in the<br />

A/C compressor.<br />

- Engine speed should not increase above 2500 RPM.<br />

- The engine should only run as long as absolutely<br />

necessary<br />

O-ring seals<br />

- Make exclusive use of seals which are resistant to<br />

refrigerant R134a and the related refrigerant oils. Color<br />

coding of O-rings is no longer employed. Colored and black<br />

O-rings are used.<br />

- For used O-rings, make sure inner diameter is correct.<br />

http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=...<br />

13/2/<strong>2005</strong>

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