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Industrial Biotransformations

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134<br />

5 Basics of Bioreaction Engineering<br />

Input<br />

Reaction<br />

Change in Concentration<br />

Output<br />

Fig. 5.9 Influence on the mass-balance in a volume element.<br />

error. The main part of the simulation model is the coupled system of differential equations<br />

of the first order, which are the mass balances of all reactants and products. The<br />

change in the concentration of one compound in time and in a volume element (= “accumulation”)<br />

is the sum of convection, reaction and diffusion.<br />

accumulation= convection + reaction + diffusion (32)<br />

The convection term describes the change in the concentration of one compound in<br />

the reactor as the difference between the influx into the reactor and the efflux. The reaction<br />

term describes, by using the kinetic model, the change in the concentration of one<br />

compound as a result of the reaction. The reaction velocity v is the sum of the individual<br />

reaction velocities describing the consumption of a substrate or formation of a product.<br />

Diffusion is only given in the case where no ideal mixing is stated. Depending on the<br />

reactor type chosen, the mass balance can be simplified, stating ideal mixing.<br />

5.3.1.1 Mass Balance in Stirred Tank Reactor<br />

The mass balance of each compound is defined by the reaction rate only, as no fluid<br />

enters or leaves the reactor. At a defined time the concentrations are the same in every<br />

volume element (diffusion = 0). There is no influx or efflux of substrate or products for a<br />

single volume element in time (convection= 0).<br />

The mass balance is simplified to:<br />

d‰SŠ<br />

dt<br />

ˆ v (32)<br />

The time t that is necessary to reach a desired conversion X can be determined by integrating<br />

the reciprocal rate equation from zero to the desired conversion X.<br />

dt ˆ d‰SŠ<br />

v ˆ ‰SŠ 0 dX<br />

v<br />

) t ˆ‰SŠ 0<br />

R x<br />

0<br />

1<br />

v<br />

dX (33)<br />

5.3.1.2 Mass Balance in a Plug-flow Reactor<br />

The change in reaction rate within a unit volume passing the reactor length is equivalent<br />

to a change corresponding to the residence time within the reactor. Diffusion is neglected

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