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Industrial Biotransformations

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Glutaryl amidase<br />

Escherichia coli<br />

● In the first step the zinc salt of cephalosporin C (ZnCPC) is produced, followed by the protection<br />

of the functional groups (NH 2 and COOH) with trimethylchlorosilane. The imide chloride<br />

is synthesized in the subsequent step at 0 °C with phosphorous pentachloride. Hydrolysis of<br />

the imide chloride yields 7-ACA. By replacement of this synthesis with the biotransformation<br />

the usage of heavy-metal salts (ZnCl 2), chlorinated hydrocarbons and precautions for highly<br />

flammable compounds can be circumvented. For every tonne of 7-ACA produced, the wastegas<br />

emission is reduced from 7.5 to 1.0 kg. Mother liquors requiring incineration are reduced<br />

from 29 to 0.3 t. Residual zinc that is recovered as Zn(NH 4)PO 4 is completely reused, consumption<br />

is reduced from 1.8 to 0 t.<br />

● The absolute costs of environmental protection are reduced by 90 % per ton of 7-ACA.<br />

3) Flow scheme<br />

Fig. 3.1.1.41 – 3<br />

4) Process parameters<br />

reactor type: batch<br />

reactor volume: 10,000 L<br />

capacity: 200 t · a –1<br />

residence time: 1.5 h<br />

down stream processing: crystallization<br />

enzyme supplier: Sanofi Aventis, France<br />

start-up date: 1996<br />

production site: Sanofi Aventis, Germany<br />

company: Sanofi Aventis, France<br />

5) Product application<br />

● 7-ACA is an intermediate for semi-synthetic cephalosporins.<br />

328<br />

EC 3.1.1.41

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