The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaTable 3 Heat loss comparis<strong>on</strong> due to variousparametersHeat loss comparis<strong>on</strong>Present pipe of insulati<strong>on</strong> thickness 40 mm 100%Downsizing nominal diameter by 1 level 88.7%Insulati<strong>on</strong> thickness 50 mm 86.1%Insulati<strong>on</strong> thickness 60 mm 75.5%Closed-Cell Elastomeric thermal insulati<strong>on</strong> 89.3%Pipe diameter downsizing + insulati<strong>on</strong>thickness 50 mmPipe diameter downsizing + insulati<strong>on</strong>thickness 60 mmCONCLUSION76.7%67.6%Present scheme for the sec<strong>on</strong>dary pipelines isevaluated to have 14% annual heat loss based <strong>on</strong> thetotal heat supply to the apartment complex. This is avery large amount when we c<strong>on</strong>sider that the primarydistrict heating pipeline has <strong>on</strong>ly about 4 to 5% annualheat loss in dense populati<strong>on</strong> urban areas.Heat loss by Alternative A can be reduced about 30%compared to that of the present scheme which hasbeen widely adopted in Korea until now. However,Alternative B has more heat loss compared to that ofAlternative A, which was not the comm<strong>on</strong> expectati<strong>on</strong>.The main reas<strong>on</strong> was the increase of the pipeinsulati<strong>on</strong> surface area which acts as a heat transferarea. Alternative C <strong>and</strong> PEX system can bereplaceable when they have merits in the point of initialcost.More enhancements in heat loss can be extracted fromheat loss reducti<strong>on</strong> by the selecti<strong>on</strong> of optimum pipediameter, good insulati<strong>on</strong> material, increasinginsulati<strong>on</strong> thickness <strong>and</strong> changing surface emissivity ofinsulati<strong>on</strong> material.ACKNOWLEDGEMENTThe financial support from KDHC made this workpossible. This paper is based <strong>on</strong> the results of an<strong>on</strong>going research project which will be completed at theend of 2010.REFERENCES[1] W. F. STOEKER, DESIGN OF THERMALSYSTEMS 3rd editi<strong>on</strong>, Mc Graw Hill, pp. 53-160[2] Incropera, HEAT TRANSFER 5th,WILEY[3] Byung-sik Park et al, Study <strong>on</strong> the Reducti<strong>on</strong>method of Heat Loss from the Sec<strong>on</strong>dary Pipelinesinstalled in the Apartment Complex, 2008[4] Byung-sik Park et al, Study <strong>on</strong> the Reducti<strong>on</strong>method of Heat Loss from the Sec<strong>on</strong>dary Pipelinesinstalled in the Apartment Complex, 2009[5] Flowmaster, Flowmaster heat transfer manual[6] Manfred Kl psch, Plastic pipe system for DH,H<strong>and</strong>book for safe <strong>and</strong> ec<strong>on</strong>omic applicati<strong>on</strong>, IEAR&D Programme <strong>on</strong> <strong>District</strong> <strong>Heating</strong> & <strong>Cooling</strong>111
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaHEAT LOSS OF FLEXIBLE PLASTIC PIPE SYSTEMS,ANALYSIS AND OPTIMIZATIONEJ.H.M. van der Ven 1 , R.J. van Arend<strong>on</strong>k 21Thermaflex <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> Holding B.V2 Li<strong>and</strong><strong>on</strong> B.V.ABSTRACTA newly developed, in-house, test rig for measuringheat loss of pipe systems allows the user to analysevarious systems in a short timeframe. This allows quickinsights into heat loss variables <strong>and</strong> mathematicalanalyses. The effect of alternative compositi<strong>on</strong>s ofinsulati<strong>on</strong> <strong>and</strong> other layers can be evaluated within ashort time span.This already led to improvements of the producti<strong>on</strong>process <strong>and</strong> of the insulating foam.INTRODUCTIONLi<strong>and</strong><strong>on</strong> developed a heat loss testing rig forThermaflex to test their produced flexible pipe systems.Within a short time the pipe system, undergoing a heatloss test, tends towards the c<strong>on</strong>trolled temperature inthe secti<strong>on</strong>s of the sample, the added power reachesequilibrium <strong>and</strong> the test results can be collected.Due to the short time required for testing, the results ofalternative producti<strong>on</strong> methods are easily available.Due to the short resp<strong>on</strong>se time the test is a great helpin the search for product <strong>and</strong> producti<strong>on</strong> improvements.The objective of this paper is to present the results ofthe research to the overall heat loss performance of aflexible plastic pipe product, Flexalen 600.The objective of the research is:1 Find correlati<strong>on</strong>s between heat loss <strong>and</strong> otherparameters of the pipe system such as outerdiameter, inner diameter, foam surface <strong>and</strong> foamstructure. These correlati<strong>on</strong>s are determined by themathematical analysis of practical heat lossmeasurements.2 Find possibilities for the improvement of the pipeparameters by analysing the heat loss correlati<strong>on</strong>s.NOVELTY AND MAIN CONTRIBUTIONThe actual heat loss of pre-insulated pipe products isdetermined under c<strong>on</strong>trolled, similar c<strong>on</strong>diti<strong>on</strong>s for anentire diameter range. This range comprises variousouter diameters, various inner diameters <strong>and</strong> variouscompositi<strong>on</strong>s in materials <strong>and</strong> pipe systems. The timerequired for <strong>on</strong>e single test run varies from half an hourfor a small-sized pipe to about eight hours for thelargest sized diameter.The novelty of the test rig is described in the paper‗Verificati<strong>on</strong> of heat loss measurements c<strong>on</strong>ducted <strong>on</strong>(semi) flexible pipe systems‘ [3].The novelty for product improvement is that due to thereduced time required for a test run the effect ofalternative systems can be mathematically analysed<strong>and</strong> evaluated in a short time. In this way the analysesof alternative producti<strong>on</strong> methods has a shortfeedback. Optimizati<strong>on</strong> of the product can be effectedin a short time.In the near future the test rig will be used for qualityc<strong>on</strong>trol of the producti<strong>on</strong> process. This test will partlyreplace other currently applied st<strong>and</strong>ard tests, such asdensity <strong>and</strong> cell size measurements.METHOD DESCRIPTIONIn the Flexalen 600 pre-insulated pipe a PB mediumpipe is encapsulated in insulating foam, which isprotected against wear <strong>and</strong> tear in a corrugated hardcover pipe. The pipe product has a solid b<strong>on</strong>dingbetween the insulati<strong>on</strong> <strong>and</strong> cover <strong>and</strong> no b<strong>on</strong>dingbetween the insulati<strong>on</strong> <strong>and</strong> the medium pipe.According to EN 15632, the European St<strong>and</strong>ard forpre-insulated flexible pipe systems, this pipe system isclassified part 3: N<strong>on</strong> b<strong>on</strong>ded system with plasticservice pipes. The Flexalen 600 plastic pipe systemdiffers in some areas significantly from most othersystems in this class:1 Physical b<strong>on</strong>ding between foam <strong>and</strong> outer casing,2 One layer of foam, filling the complete spacebetween service pipe <strong>and</strong> cover,3 Next to other c<strong>on</strong>necti<strong>on</strong> methods the service pipescan also be c<strong>on</strong>nected by welding.Annex D of part 1: Classificati<strong>on</strong>, general requirements<strong>and</strong> test methods give rules for calculati<strong>on</strong> of the heatflow to ambient (heat loss) from measured values,making the heat flow of various parameterscomparable.The heat loss calculati<strong>on</strong>s of annex D are based <strong>on</strong> thethesis of Wallentén as published in Steady-state heat112
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