The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iac<strong>on</strong>trol logics for building automati<strong>on</strong>, which are todayoften used for c<strong>on</strong>trolling DH substati<strong>on</strong>s. The c<strong>on</strong>trolmethod suggests how the flow can be determined foreach heat load. The flow is regulated by adjusting thepump‘s rotating speed. Speed-c<strong>on</strong>trolled pumps arecomm<strong>on</strong>ly used nowadays <strong>and</strong> they provide a superiorc<strong>on</strong>trollability [1], [10].Table 1: A summary of flow-weighted mean primary returntemperatures (bold) <strong>and</strong> resulting reducti<strong>on</strong> for varioustemperature programmes.Let us first study an example of an optimal c<strong>on</strong>trolcurve for a 100 % oversized system. Such a curve ispresented in Fig. 1, which also shows the relativemagnitude of the varying radiator flow in relati<strong>on</strong> to therequired flow. The blue dashed line in the diagramcorresp<strong>on</strong>ds to the primary return temperature. For thesake of comparis<strong>on</strong>, the primary return temperature fora 55/45 °C system is also shown (gray dashed line).Temperature [ C]Rel. flow [%]10090807060504030755025Primary return temperature reducti<strong>on</strong>0-15 -10 -5 0 5 10 15Outdoor temperature [C]T p,sT p,r,optT s,s,optT s,r,optT p,r,55/45Fig. 1 Temperatures with an optimised temperature curve<strong>and</strong> a variable flow in a 100% oversized system. Theprimary return temperature from a 55/45 °C programme isshown for comparis<strong>on</strong>.Flow-weighted, yearly mean primary returntemperatures from the radiator HEX have beencalculated with regard to the outdoor temperaturedurati<strong>on</strong>. Above the dashed line in Table 1, results areshown for a correctly dimensi<strong>on</strong>ed system, with an80/60°C programme as well as with an optimisedprogramme. The gain is estimated to just under twodegrees C. The last column shows how the primaryreturn temperature is affected when the length of theHEX is doubled. This comparis<strong>on</strong> can be justified bythe fact that the primary return temperature issignificantly influenced by the lower sec<strong>on</strong>dary flow thatthe optimisati<strong>on</strong> entails, while the pressure drop <strong>and</strong>heat transfer rate in the HEX can remain at amagnitude close to the original <strong>on</strong>es.m sUnder the dashed line, results are shown for a systemthat is oversized by 100 %. The first three temperatureprogrammes are 55/45, 60/40 <strong>and</strong> 80/30 °C, whereasthe last two are optimised <strong>on</strong>es with variable flow.The following c<strong>on</strong>clusi<strong>on</strong>s could be drawn from thetable: The oversizing of a radiator system leads, in itself,to a significant reducti<strong>on</strong> of the primary returntemperature, provided that some kind ofcompensati<strong>on</strong> has been made in order for thesystem to work properly, i.e., that an accurateindoor temperature has been provided. By optimising the system (through the use of avariable sec<strong>on</strong>dary flow), the primary returntemperature can be further reduced, especially ifthe system is oversized. By extending the radiator HEX, the returntemperature can be further reduced with thetemperature programmes that employ a relativelylow flow. Regardless of the degree of oversizing, acombinati<strong>on</strong> of an optimised temperatureprogramme <strong>and</strong> an extended HEX provides asubstantially reduced primary return temperature.The values presented in the table have been calculated<strong>on</strong>ly for the radiator HEX. When c<strong>on</strong>sidering thesubstati<strong>on</strong>‘s total return temperature, it can be said tobe smoothed by the DHW c<strong>on</strong>sumpti<strong>on</strong>. Calculati<strong>on</strong>scorresp<strong>on</strong>ding to those in Table 1 for a parallel <strong>and</strong> a 2-stage substati<strong>on</strong> for 20 flats (based <strong>on</strong> the Swedish<strong>District</strong> <strong>Heating</strong> Associati<strong>on</strong>‘s recommendati<strong>on</strong>s forsizing) result in reducti<strong>on</strong>s in the return temperaturethat are approximately 20 % lower than the valuesshown in the table. The difference between the parallel<strong>and</strong> the 2-stage c<strong>on</strong>necti<strong>on</strong> is negligible when thereturn temperature from the radiator HEX is low ormoderate, a fact that has been previously207
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iadem<strong>on</strong>strated [6] [3]. Euroheat <strong>and</strong> Power recommendthat a 2-stage c<strong>on</strong>necti<strong>on</strong> be used <strong>on</strong>ly in large multiresidentialbuildings if the primary radiator returntemperature is high. However, it should not beemployed if a low-flow heating system providing lowreturn temperatures is used [1].The advantage of extending the HEX when thesec<strong>on</strong>dary flow is low actually dem<strong>on</strong>strates theoptimisati<strong>on</strong> problem: When the sec<strong>on</strong>dary flow isreduced, the sec<strong>on</strong>dary return temperature willdecrease. In the radiator HEX, the situati<strong>on</strong> is different.As the sec<strong>on</strong>dary flow decreases, the differencebetween the primary <strong>and</strong> the sec<strong>on</strong>dary returntemperatures, increases as a result of the heat transfercoefficient in the HEX being str<strong>on</strong>gly flow dependent.Fig. 2 shows how the sec<strong>on</strong>dary return temperature islowered with a decreasing sec<strong>on</strong>dary flow while thedifference between primary <strong>and</strong> sec<strong>on</strong>dary returntemperatures increases. This results in a primary returntemperature that, at first, decreases <strong>and</strong> then increaseswhen the sec<strong>on</strong>dary flow is further reduced. The valuesin the figure have been taken from <strong>on</strong>e of the testobjects. For this heat load, the lowest primary returntemperature was achieved for a sec<strong>on</strong>dary flow ofapproximately 30 % of the original flow.Return temperature, °C4039383736353433Tp,r,radTs,rGrädigkeitOptimum, lowest T p,r15 20 25 30 35 40 45 50Flow, %Fig. 2 Primary <strong>and</strong> sec<strong>on</strong>dary return temperatures, as wellas the difference between them, as functi<strong>on</strong>s of theradiator flow.Another reas<strong>on</strong> for including the impact of an extendedHEX in the comparis<strong>on</strong> in Table 1 is the opportunity ofc<strong>on</strong>necting to new installati<strong>on</strong>s. Large parts of thehousing stock in Sweden, built under str<strong>on</strong>g politicalincentives during the 1960s <strong>and</strong> 1970s, are facingsubstantial renovati<strong>on</strong> needs. The results of this projectcan be c<strong>on</strong>sidered c<strong>on</strong>sistent even if fewer radiatorsystems be oversized in the future, whetherincorporated in older, renovated, or new buildings. Thesmaller potential for return temperature reducti<strong>on</strong>sresulting from less oversized radiator systems may becompensated by the ability to install a HEX that isdimensi<strong>on</strong>ed for of an optimised radiator programme,76543210Grädigkeit, °Ci.e., a l<strong>on</strong>ger HEX. Furthermore, with optimised c<strong>on</strong>trol,there exists a preparedness for future changes insystem temperatures in the DH network. Should theDH supply temperature be changed, an adaptivec<strong>on</strong>trol will ensure that the lowest possible returntemperature is always achieved.In order to operate according to Fig. 1, the algorithmmust combine a c<strong>on</strong>trol of the radiator supplytemperature with a c<strong>on</strong>trol of the radiator flow as afuncti<strong>on</strong> of the heat load <strong>and</strong> the DH supplytemperature. In previous work [7], we have shown thatit is possible to manually determine the optimal radiatorsupply temperature <strong>and</strong> flow. A natural c<strong>on</strong>tinuati<strong>on</strong> isto develop a method for automatic adjustment ofparameter values for the optimal c<strong>on</strong>trol algorithm.THE TEST OBJECTSThe tests have been carried out in four multi-residentialbuildings in the city of Karlshamn, Sweden. The houseswere built in 1967-1968: three of them had three stories<strong>and</strong> a basement, <strong>and</strong> <strong>on</strong>e had six stories <strong>and</strong> abasement. The number of flats varied between 20 <strong>and</strong>30 per house.The radiators in all houses were fitted with TRVs, butthese were at least ten years old. It was thus uncertainwhether they functi<strong>on</strong>ed properly. The circulati<strong>on</strong> flowwas found not to vary significantly in any of the radiatorcircuits, which may have been an indicati<strong>on</strong> that manyof the TRVs were not working. However, it should benoted that the presented c<strong>on</strong>trol algorithm isindependent of the use of TRVs in a system. Whatevercombinati<strong>on</strong> of optimal supply temperature <strong>and</strong> flowthat is identified for a given outdoor temperature, theheat supply will be the same. The main task for TRVsis to limit the heat supply in a room where additi<strong>on</strong>alheat supply (solar radiati<strong>on</strong>, bodily warmth or electricalequipment) would result in an overheating of the room.The substati<strong>on</strong>s were of the 2-stage type <strong>and</strong> equippedwith c<strong>on</strong>trol logics of the br<strong>and</strong> IQ Heat (Alfa Laval AB).The equipment for the building automati<strong>on</strong> wasmanufactured by Siemens <strong>and</strong> furnished with aseparate communicati<strong>on</strong>s module that could also beused for executing minor computer programmes. Therewas also an internet c<strong>on</strong>necti<strong>on</strong>, rendering it possibleto communicate in a number of ways, such as via thesoftware Saphir ScopeMeter© (Siemens), or FTP. Aftera rec<strong>on</strong>figurati<strong>on</strong>, the pump speed could be c<strong>on</strong>trolled,since all pumps were equipped with communicati<strong>on</strong>modules.In order to m<strong>on</strong>itor the circulati<strong>on</strong> flow in the radiatorcircuits during the tests, clamp-<strong>on</strong> ultras<strong>on</strong>ic flowmeterswere utilised. However, the objective was todevelop a c<strong>on</strong>trol algorithm based <strong>on</strong> modern, state-ofthe-artequipment without using additi<strong>on</strong>al installati<strong>on</strong>s.208
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academic access is facilitated as t
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