The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaTallinna Soojuselektrijaam heat <strong>and</strong> power stati<strong>on</strong> <strong>and</strong>later <strong>on</strong> by the boiler-house Ülemiste. The districtheating system of Kesklinn area is the oldest in Tallinn.The average age of the Kesklinn area network is25 years, the total length is ~76 km.The length of the main pipelines with diameter DN400-900 is ~13,8 km. The share of main pipelines inKesklinn area network is ~18,1%. Relative heat lossesof Kesklinn network are within the limits of 15...18%. Incomparis<strong>on</strong> with other areas the relative heat lossesare less. The reas<strong>on</strong>s for this are: the bigger networkloading, the not oversized pipes <strong>and</strong> the significantshare of preinsulated pipes.[5]THE ASSESSMENT OF DAMAGESThe analysis of networks damage statistics for Tallinnis made <strong>on</strong> the basis of valid data collected during thepast 20 years.The distributi<strong>on</strong> of damages of Tallinn district heatingnetwork is shown in Fig. 2 according the periods ofc<strong>on</strong>structi<strong>on</strong>. It is obvious that the most critical situati<strong>on</strong>is with the sites c<strong>on</strong>structed during the 1980–1985period. It can be explained by the poor quality of bothc<strong>on</strong>structi<strong>on</strong> works <strong>and</strong> materials used in c<strong>on</strong>structi<strong>on</strong>.During that period the networks were being c<strong>on</strong>structedin a hurry <strong>and</strong> with lack of proper supervisi<strong>on</strong>.damages during1998-200940035030025020015030 years <strong>and</strong> by today they are already worn out. Theprobability of failures sharply increases. By today the84% of all compensators should be replaced. Someparts of the old locking armature also have to bereplaced. The service life of armature has exceeded25 years. Armature <strong>and</strong> compensators are partlyrenovated; however some pieces of it are old <strong>and</strong> alsorequire replacement. [5]3002502001501005001997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008Fig. 3 Places of damage in Tallinn district heatingnetworks elementsarmaturecompensatorc<strong>on</strong>structi<strong>on</strong>pipesIn Fig. 4 the nature of damages is summarized. Thereare no data about the character of damage for all theareas of Tallinn within past 10 years, that‘s why thedamage allocati<strong>on</strong> by character of damage is shown fora five year period.In Tallinn network the significant part of damages iscaused by external corrosi<strong>on</strong> of pipes. Main reas<strong>on</strong>s ofexternal corrosi<strong>on</strong> are the bad waterproofing ofunderground channels <strong>and</strong> chambers <strong>and</strong> thecollapsed drainage. Am<strong>on</strong>gst other reas<strong>on</strong>s are thedefects of pipe supports <strong>and</strong> the destructi<strong>on</strong> ofc<strong>on</strong>crete channels.100500… -19651965 -19701970 -19751975 -19801980 -19851985 -1990years of c<strong>on</strong>structi<strong>on</strong>1990 -19951995 -20002000 -2005Fig. 2 Damages of Tallinn district heating networksaccording the periods of c<strong>on</strong>structi<strong>on</strong>2005 -2008In Fig. 3 the places of damage in the network elementsare shown: armature, compensators of thermallengthening, c<strong>on</strong>structi<strong>on</strong> <strong>and</strong> pipes. The major part ofall damages was the pipes.During the 1997–2003 period there were manyproblems with armature <strong>and</strong> compensators; after 2003the quantity of damages to these elements hadc<strong>on</strong>siderably decreased. The oldest thermallengthening compensators work since 1959. Theresource of axial compensators is no more than27990807060504030201002004 2005 2006 2007 2008Fig. 4 Nature of damages in Tallinn district heatingnetworksexternal corrosi<strong>on</strong>internal corrosi<strong>on</strong>deffect of c<strong>on</strong>structi<strong>on</strong>deffect of installati<strong>on</strong>wr<strong>on</strong>g serviceother reas<strong>on</strong>sThe sec<strong>on</strong>d main cause of damages is the internalcorrosi<strong>on</strong>. In 2004 many pipes damaged by internal
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iacorrosi<strong>on</strong> were revealed. Internal corrosi<strong>on</strong> is the mostserious problem in Lääne network where an opensystem of hot water supply earlier has been used.Besides the damages caused by defects of installati<strong>on</strong>,defects of c<strong>on</strong>structi<strong>on</strong>, factory defects <strong>and</strong> impropermaintenance, the other reas<strong>on</strong>s have also beenregistered.The main factors, which have an affect <strong>on</strong> the damagesin district heating networks, are the age of networks,the quality of c<strong>on</strong>structi<strong>on</strong> works <strong>and</strong> the networkoperati<strong>on</strong> c<strong>on</strong>diti<strong>on</strong>s. The two latter can be regulatedby c<strong>on</strong>trol authorities <strong>and</strong> proper legislati<strong>on</strong>, however,the influence of these factors has been reduced incomparis<strong>on</strong> with the 1970–1990 period. Then quality ofc<strong>on</strong>structi<strong>on</strong> works was very low, drainage systemswere installed incorrectly or were not installed at all <strong>and</strong>isolati<strong>on</strong> materials were not qualitative. As regardsdistrict heating operati<strong>on</strong> c<strong>on</strong>diti<strong>on</strong>s, theaforementi<strong>on</strong>ed open vented hot water supply systemused in some networks has led to intensive internalcorrosi<strong>on</strong> of pipes.One important reas<strong>on</strong> for damages reducti<strong>on</strong> is that inrecent years the networks have significantly reducedpressure. The network works in a stable temperaturemode, the reliability of heat sources is improved <strong>and</strong>the quantity of equipment emergency stops forced bysharp fluctuati<strong>on</strong>s of the heat-carrier temperature hasdecreased.Other operati<strong>on</strong> c<strong>on</strong>diti<strong>on</strong> factor which influencednumber of district heating system damages was higherwater temperatures in networks (up to 130 t °C) thannowadays (up to 110 t °C). Finally we can c<strong>on</strong>cludethat such factors as quality of c<strong>on</strong>structi<strong>on</strong> works <strong>and</strong>quality of network operati<strong>on</strong> are close to their optimumat present time in comparis<strong>on</strong> with previous years.Damage quantity also depends <strong>on</strong> the age of networks.The number of damages can be reduced by reducingthe average age of the networks. This is possible byreplacing the old pipelines <strong>and</strong> other networks systemselements.Rec<strong>on</strong>structi<strong>on</strong> <strong>and</strong> replacement works are made inTallinn, but the intensity of replacement is rather low<strong>and</strong> not enough for a stable system operati<strong>on</strong>. It isimportant to define, how intensive the networkrec<strong>on</strong>structi<strong>on</strong> should be.Data for the three past years were used for defining thedamage dependence (number of damages/km/year) <strong>on</strong>the age of networks. Data about damages werecollected for 7 age groups (0–5 years, 5–10 years,10–15 years, 15–20 years, 20–25 years, 25–30 years,30–35 years).Using least squares analysis, a regressi<strong>on</strong> equati<strong>on</strong> forthis dependence was defined.2D 0,0096A 1.8985A 1.0496(1),whereD – Number of damages/100 km per yearA – Age of networksBefore using this regressi<strong>on</strong> for further calculati<strong>on</strong>s, weshould check if this equati<strong>on</strong> is appropriate. One of themain parameters for estimati<strong>on</strong> of regressi<strong>on</strong> equati<strong>on</strong>is the correlati<strong>on</strong> coefficient. It is c<strong>on</strong>sidered, that thecorrelati<strong>on</strong> is good in case when R>0.8. In the case ofdamage dependence <strong>on</strong> pipes age, R is 0.802.R2=0.643, which means that the equati<strong>on</strong>characterizes the 64,3% of damage number changes,but the 35,7% of changes are characterized by anotherfactors. There is still an influence of other factors,which can not be changed, such as c<strong>on</strong>structi<strong>on</strong> <strong>and</strong>installati<strong>on</strong> problems in the past.Data about damages allocati<strong>on</strong> by the group <strong>and</strong>approximati<strong>on</strong> of these data is shown in Fig. 5.The regressi<strong>on</strong> equati<strong>on</strong> can be used for the damageforecasts in future.damages/100 kmper year7060504030201000 5 10 15 20 25 30 35Age of networksFig. 5 Damage number dependence <strong>on</strong> the age of pipes indistrict heating systems for the 2005–2007 periodAs it has been menti<strong>on</strong>ed before, the age of networksdepends <strong>on</strong> the intensity of renovati<strong>on</strong> works.In Fig. 6 the length of all repaired sites is shown split byyears.Since 1980 the serial repair of Tallinn district heatingsystem is being carried out.Basically the investments have been directed towardsthe increase of reliability <strong>and</strong> the reducti<strong>on</strong> of quantity<strong>and</strong> durati<strong>on</strong> of faults in heat supply. It has beeninvested a lot in the locking armature.For the past 10 years ~35 km of district heatingpipelines have been replaced, which is 10% of totallength of the district heating systems in Tallinn area.280
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