The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaIt was c<strong>on</strong>cluded that replacing the PEX pipes in theprimary network <strong>and</strong> post-insulated pipes in the crawlspaces of houses in the areas identified as ―hotspots‖was the most effective strategy for heat loss reducti<strong>on</strong>.DEFINING KEY PERFORMANCE INDICATORSThe main goal of SlimNet is improving networkefficiency as part of the new business plan that setscourse for a future proof company which providessustainable, cost-effective <strong>and</strong> 80% renewable heat.The Key Performance Indicators (KPI‘s) can be dividedin four main criteri<strong>on</strong>s:1. Ec<strong>on</strong>omics2. Sustainability3. Reliability4. Customer Satisfacti<strong>on</strong>Ec<strong>on</strong>omicsEvery GJ of heat lost in the network cannot be sold <strong>and</strong>has therefore a negative effect <strong>on</strong> the balance sheet.C<strong>on</strong>sequently the heat loss in the DH-network is anobvious <strong>and</strong> important KPI.Another parameter that has a negative effect <strong>on</strong>profitability is the amount of water that is replenished.SustainabilityThe avoided CO2-emissi<strong>on</strong>s are <strong>and</strong> should be animportant driver for DH grids. According to subsequentdirectives in the Netherl<strong>and</strong>s for assessing energyperformance of buildings NEN 7120, the avoidedCO2-emissi<strong>on</strong>s has to be determined <strong>on</strong> the requiredprimary energy sources <strong>and</strong> by referring to comm<strong>on</strong>state-of-the-art technologies. The HR-107 type (107%LHV efficiency) is the required <strong>and</strong> accepted comm<strong>on</strong>state-of-the-art reference technology.ReliabilityThe c<strong>on</strong>diti<strong>on</strong> of the network in terms of reliabilitypresents itself in the amount of times that mechanicshave to deal with unplanned repairs. It was apparentthat SVP was facing an increasing trend curve. Theactual deprecati<strong>on</strong> of the replaced piping provided aanother criteri<strong>on</strong> for assessing system degradati<strong>on</strong>.Customer satisfacti<strong>on</strong>Reducing off time, during replacement was animportant element of the SlimNet approach.KPI summary1. Heat loss2. Water replenishment3. Avoided CO 2 emissi<strong>on</strong>s4. Unplanned repairs5. Network degradati<strong>on</strong>6. Off-time during replacementDEVELOPING ANALYZING TOOLSResearch had located the ―hotspots‖ of unplannedrepairs <strong>and</strong> heat loss in an area of 4000 houses. These―hotspots‖ were resp<strong>on</strong>sible for 50% of the unplannedrepairs. In order to define <strong>and</strong> implement a suitable <strong>and</strong>cost-effective replacement strategy a set of tools wasdeveloped.Upgraded network diagramAnalyzing networks requires reliable <strong>and</strong>comprehensive network diagrams. All requiredinformati<strong>on</strong> such as dimensi<strong>on</strong>s, age, depth etc. shouldbe available in the diagram. Many network diagramsare drawn using CAD-software. Analyzing from thosedrawings is costly. It therefore was chosen to revise thediagram completely <strong>and</strong> apply the possibility to addelement attributes to the drawing c<strong>on</strong>nected to anintegral database system. The upgraded networkdiagram had a catalytic effect <strong>on</strong> two other models, thenetwork model <strong>and</strong> the grid valuati<strong>on</strong> model.Network modelIn 2009 SVP replaced the outdated <strong>and</strong> inadequatenetwork with a validated dynamic model (TERMIS),developed by 7-Technologies with COWI as systemintegrator. With the upgraded network diagram SVPhad the first <strong>and</strong> validated model of the primarynetwork within five m<strong>on</strong>ths.In combinati<strong>on</strong> with a new CRM system, operati<strong>on</strong>alsince 2010, SVP will so<strong>on</strong> be able to tap into theinformati<strong>on</strong> <strong>on</strong> customer behavior <strong>and</strong> c<strong>on</strong>sumpti<strong>on</strong>.This will allow SVP to dynamically calculate the currentstate of flow, pressure <strong>and</strong> temperature throughout thenetwork at a c<strong>on</strong>figurable cycle time. Additi<strong>on</strong>ally, everyreal-time model calculati<strong>on</strong> cycle will include a forecastsimulati<strong>on</strong> for a given period. This allows SVP to beabreast of dem<strong>and</strong>s, enabling optimizati<strong>on</strong> ofoperati<strong>on</strong>s <strong>and</strong> planning of the future.Valuati<strong>on</strong> modelThe upgraded network diagram supplied databaseinformati<strong>on</strong> <strong>on</strong> lengths, dimensi<strong>on</strong>s, age <strong>and</strong> type. Withthe following equati<strong>on</strong>s added to the database it waspossible to develop a valuati<strong>on</strong> model, that could helpto prioritize <strong>and</strong> direct renovati<strong>on</strong> efforts.networkX R L xx1network D AY x1 DxxRx Lx(2)(3)55
Z Y networkx1 D ADx1X = value network in new state (€)Y = current network value (€)Rx LZ = required annual maintenance costs (€)x = pipex(4)Rx = c<strong>on</strong>structi<strong>on</strong> costs per meter pipe dimensi<strong>on</strong> x (€)Lx = length of pipe x (m)D = lifetime expectancy (year)Ax = age of pipe x (year)The network degradati<strong>on</strong> is defined as factor :YX (5)From c<strong>on</strong>sultati<strong>on</strong> with am<strong>on</strong>gst others COWI, it wasc<strong>on</strong>cluded that networks with a < 0.5 are in a criticalstage.For the entire grid the was above the threshold.Discriminating the for separate grid secti<strong>on</strong>s helpedto identify the hotspots <strong>and</strong> m<strong>on</strong>itoring will help todetermine the effect of SlimNet.Sustainability assessment modelTo assess the current sustainability results of thenetwork, SVP developed a sustainability assessmentmodel in accordance with Dutch law <strong>and</strong> guidelines,resulting in Fig. 3 [5]. This model can also predict theeffects of optimizati<strong>on</strong> in the chain from producti<strong>on</strong>,distributi<strong>on</strong> <strong>and</strong> delivery to customer installati<strong>on</strong>sThe <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaStrategic meteringIt was c<strong>on</strong>cluded that actual data <strong>on</strong> heat loss <strong>on</strong>smaller scale (houses <strong>and</strong> clusters of houses) wouldfacilitate decisi<strong>on</strong> making <strong>on</strong> future renovati<strong>on</strong> projects<strong>and</strong> grid management. To get hold of this informati<strong>on</strong>SVP installed heat meters with radio transmissi<strong>on</strong>modules <strong>on</strong> strategic positi<strong>on</strong>s in the network. Togetherwith the metering data from heat meters in customerinstallati<strong>on</strong>s this firstly gives accurate data <strong>on</strong> the heatloss in the corresp<strong>on</strong>ding part of the grid. This setupwill also provide us with empirical data <strong>on</strong> the l<strong>on</strong>g termresults of network improvement measures.In order to make the data comparable, two areas wherechosen. One with the new SlimNet approach (Usingpolybutene pipes <strong>and</strong> new c<strong>on</strong>structi<strong>on</strong> techniques)<strong>and</strong> <strong>on</strong>e with c<strong>on</strong>venti<strong>on</strong>al material <strong>and</strong> c<strong>on</strong>structi<strong>on</strong>techniques. First comparative results will be availableby the end of 2010.Leak detecti<strong>on</strong>Most producers of pre-insulated pipe systems offer thepossibility of leak detecti<strong>on</strong> wiring. Using a master planwith proper zero <strong>and</strong> recurrent measurements thiswould be a reliable method of leak detecti<strong>on</strong>.Unfortunately this is not applicable to the situati<strong>on</strong> inPurmerend.With <strong>on</strong>e of its partners SVP developed a method usingtracer gas to detect leakages. The detecti<strong>on</strong> devicesproofed to be very sensitive <strong>and</strong> with this methodalmost 2.500 houses have been inspected this year<strong>and</strong> last year. Leakages were detected in 3% of thosecases, mostly in an early stage, that otherwise would<strong>on</strong>ly have been detected through visual sighting ofdamp.DEVELOPING AND DEFINING MEASURESIt became clear so<strong>on</strong> that the <strong>on</strong>ly way to improvenetwork performance was to rigorously renovate thehotspots <strong>and</strong> to start implementing a structuralmaintenance program in accordance to Z, Eq. 4.In sum the challenge was: a.) cost effectively renewingthe steel pipes with wet insulati<strong>on</strong> in narrow crawlspaces while b.) improving network efficiency.Fig. 3 CO 2 reducti<strong>on</strong> DH-network Purmerend in pastIt appeared that the ratio of CHP operati<strong>on</strong> to the totalof heat produced <strong>and</strong> the heat loss factor have thebiggest impact <strong>on</strong> the sustainability results.To meet (a), SVP started the first two pilots in 2008with pre-insulated steel flex piping material, using twodifferent c<strong>on</strong>structi<strong>on</strong> methods. Both pilots met thetechnical requirements but were too time c<strong>on</strong>suming,costly <strong>and</strong>, because access to the crawl spaces had tobe gained by digging in the gardens, meant hugeinc<strong>on</strong>venience for customers.Parallel to this SVP had challenged pipe manufacturesto come up with innovative material c<strong>on</strong>structi<strong>on</strong>methods, suitable for the Dutch situati<strong>on</strong> (groundwater56
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