The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iatemperature (70 degrees Celsius minus 10 degreesCelsius).Table 2: Results according to EN 15632 at a temperaturedifference of 60 Kelvin.Product Type Heat LossBuriedsystemW/mΛ System(W/m.K)ST/PUR 90DN25 11.6 0.042ST/PUR 160DN80 16.0 0.033PEX/PUR 162A110 22.3 0.049PB/PE 63A32 15.2 0.038PB/PE 90A32 12.8 0.044PB/PE 125A63 22.0 0.056PB/PE 200A110 27.4 0.068PEX/PE II 90A32 16.6 0.057PEX/PE II 160A63 17.6 0.055PEX/PE II 200A110 31.1 0.073PEX/PE I 140A32 12.5 0.057PEX/PE I 175A63 17.6 0.059PEX/PE I 200A110 28.8 0.051COMPARISON OF FLEXIBLE PLASTICPRE-INSULATED PIPESThis chapter compares the flexible pre-insulated pipes.The comparis<strong>on</strong> is based <strong>on</strong> three diametersrepresenting the entire diameter range for plastic preinsulatedpipes.The comparis<strong>on</strong> is exp<strong>and</strong>ed by evaluating the heatloss in correlati<strong>on</strong> to the outer casing diameter (resp.the foam area).In Table 1 the flexible plastic pre-insulated pipes aredefined. These are the products PEX/PEX, PEX/PUR<strong>and</strong> PB/PE.For more informati<strong>on</strong> c<strong>on</strong>cerning the PB/PE preinsulatedpipes see „Heat loss of flexible plastic pipesystems, analysis <strong>and</strong> optimizati<strong>on</strong>‟ by van der Ven etal. [4].The 32, 63 <strong>and</strong> 110 millimetre service pipesFirst the absolute heat loss is displayed, followed bythe insulati<strong>on</strong> area analysis.Absolute heat lossIn this paragraph all absolute heat loss values arecompared for the 32, 63 <strong>and</strong> 110 millimetre servicepipes.In Graph 1 the results are displayed for temperaturedifference of 60 Kelvin.Heat Loss [W/m]35.030.025.020.015.010.05.00.0PB/PE PEX/PEX I PEX/PEX II PEX/PUR90/32 160/63 200/110Diameter service pipe [mm]Graph 1 Absolute Heat Loss 32, 63 <strong>and</strong> 110 mm servicepipe (dT = 60 K)The products based <strong>on</strong> PE or PE-x foam show higherheat losses for the 110 mm service pipe than thesystem based <strong>on</strong> PUR foam. The difference isapproximately 20 percent.The different test samples show a wide variance in thediameter of the outer casing.Therefore, <strong>on</strong>ly the results for the 32 millimetre servicepipe are comparable for PB/PE 90A32 <strong>and</strong> PEX/PEX II90A32. For the 110 mm service pipe, a comparis<strong>on</strong> canbe made between the PEX/PUR 200A110, PB/PE200A110, PEX/PEX II 200A110 <strong>and</strong> PEX/PEX I200A110.Another difference in this comparis<strong>on</strong> is the use of aPB pipe or a PE-x pipe. PB <strong>and</strong> PE-x have differentthermal c<strong>on</strong>ductivities (0.19 W/m.K versus 0.40W/m.K). However, this effect is already corrected byusing the Wallentén equati<strong>on</strong> [5], as shown in (1).Insulati<strong>on</strong> areaTo compare the different kinds of flexible pre-insulatedpipes <strong>on</strong> their performance, all outer diameters arealtered towards 90, 160 <strong>and</strong> 200 millimetres. The123
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iacorresp<strong>on</strong>ding heat loss is calculated using the thesisof Wallentén [5], as in (5). i Where:1ln sd 2d 1 2 T probe T casing1 ln id 3d 21 ln c T probe /T casing = Probe / Casing temperature d 1 to d 4 = inner/outer diameters of servicepipe <strong>and</strong> casingd 4d 3λ s , λi, λ c = heat coefficient of service pipe,insulati<strong>on</strong> <strong>and</strong> casingGraph 2 represents the comparis<strong>on</strong> <strong>on</strong> the basis ofthe same outer casing.35.030.0PB/PE PEX/PEX I PEX/PEX II PEX/PUR(5)is exp<strong>and</strong>ed by evaluating the heat loss incorrelati<strong>on</strong> to the foam area.Rigid Pre-insulated pipesThe different systems <strong>and</strong> their corresp<strong>on</strong>dingdimensi<strong>on</strong>s are represented in Table 1.The rigid pipe product that has been testedaccording to EN 15632 was the ST/PUR product.First the absolute heat loss is displayed, followed by arecalculati<strong>on</strong> towards transport capacity <strong>and</strong> finally theinsulati<strong>on</strong> area analysis.Absolute heat lossIn this paragraph all absolute heat loss values arecompared. The rigid DN25 pipe service pipe iscompared with a flexible PB/PE-x service pipe with anouter diameter (OD) of 32 mm. DN50 is compared withOD 63 mm <strong>and</strong> DN80 is compared with OD 110 mm.In Graph 3 the results are displayed for temperaturedifferences of 60 Kelvin.Heat Loss [W/m]25.020.015.010.05.00.090/32 160/63 200/110Diameter casing/service pipe [mm]Graph 2 Relative Heat Loss 32, 63 <strong>and</strong> 110 mm servicepipe, all with an equal outer casing (dT=60K).Result analysisThe flexible pre-insulated systems, with PE <strong>and</strong> PE-xfoams, show a variance in heat loss values. Theabsolute differences in the system are caused by thedimensi<strong>on</strong>s of the pre-insulated pipes <strong>and</strong> the quantity<strong>and</strong> type of blowing agent that has been used. Also therecalculati<strong>on</strong> to the same outer casing diametersshows an advantage for the PE foamed system in PBservice pipes of 32, 63 <strong>and</strong> 110 millimetres.COMPARISON OF FLEXIBLE PLASTIC PRE-INSULATED PIPES VERSUS A RIGID PIPINGSYSTEMIn this chapter the flexible pre-insulated pipes arecompared with a rigid piping system. Thecomparis<strong>on</strong> is based <strong>on</strong> diameter. The comparis<strong>on</strong>124Heat Loss [W/m]PB/PE PEX/PEX I PEX/PEX II PEX/PUR ST/PUR35.030.025.020.015.010.05.00.0DN25-PB32 DN50-PB63 DN80-PB110Diameter service pipe [mm]Graph 3 Absolute Heat Loss DN25/PB32, DN50/PB63 <strong>and</strong>DN80/PB110 mm service pipe (dT = 60 K)).The different test samples show a wide variance in thediameter of the outer casing.The heat loss for ST/PUR 160DN80 is much lowercompared to the heat loss of the 200A100 flexiblepiping products.Even the difference with the PUR based PEX/PURsystem is high (28 percent). For the PE <strong>and</strong> PE-x foambased products the difference is even higher(42 percent)The heat loss for ST/PUR 90DN25 is more or lesscomparable with the heat loss for PB/PE type 90A32(9 percent). So it seems that for smaller sizes the
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