The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaSLIMNET: AN INNOVATIVE INTEGRAL APPROACH FOR IMPROVINGEFFICIENSIES OF DISTRICT HEATING NETWORKSM. W. P. van LierStadsverwarming Purmerend B.V., the Netherl<strong>and</strong>sm.v.lier@svpbv.nlABSTRACTThis paper describes the innovative integral approachimproving district heating network efficiency, SlimNet.SlimNet c<strong>on</strong>sists of five phases which lead to annualenergy savings of about 227.000 GJ <strong>and</strong> almost 37.000t<strong>on</strong> CO 2 savings for the city of Purmerend in 2015.INTRODUCTIONCompany situati<strong>on</strong>In 2007 the new company StadsverwarmingPurmerend B.V. (SVP) took over the resp<strong>on</strong>sibilities ofthe district heating network from the municipality inPurmerend, the Netherl<strong>and</strong>s. With 25.000 customersthe grid is the fourth largest grid of the Netherl<strong>and</strong>s.<strong>District</strong> heating Purmerend started in 1980. Thenetwork exp<strong>and</strong>ed organically following the cityexpansi<strong>on</strong>s. While daily operati<strong>on</strong>s were outsourced toexternal <strong>and</strong> changing partners, the final resp<strong>on</strong>sibilitystayed with the municipality.A comprehensive business analysis performed by thenew management in 2008 showed severe problems. Inthe present state the company would remainstructurally loss giving, (future) heat delivery was notensured, <strong>and</strong> sustainability <strong>and</strong> customer satisfacti<strong>on</strong>were below benchmark st<strong>and</strong>ards. Fall 2009 a newbusiness plan was presented that sets course for afuture proof company, based <strong>on</strong> sustainable, costeffective<strong>and</strong> 80% renewable heat. On the technicalside this is achieved by two major project programs, a.improving network efficiency, SlimNet, <strong>and</strong> b.incorporati<strong>on</strong> of sustainable energy sources, theEnergy transiti<strong>on</strong>. The company missi<strong>on</strong> is to becomethe most sustainable district heating company of theNetherl<strong>and</strong>s.installati<strong>on</strong>s. Specific to the sec<strong>on</strong>dary network are thepost-insulated steel distributi<strong>on</strong> pipes <strong>and</strong> c<strong>on</strong>necti<strong>on</strong>sto customer installati<strong>on</strong>s hanging in narrow crawlspaces under blocks of buildings.In the distributi<strong>on</strong> process no heat exchangers areused except from the producti<strong>on</strong> of hot tapping water inthe houses.Hydraulics are c<strong>on</strong>trolled by decentralized pressurizingvalves, differential pressure valves <strong>and</strong> pumpscompensating for hydraulic deficiencies.The supply temperature from producti<strong>on</strong> is directlyrelated to the ambient temperature (i.g. 95 C atT a =-10 C <strong>and</strong> 75 C when T a =15 C). The maximumsupply pressure to the primary network is 6,8 bars <strong>and</strong>to the sec<strong>on</strong>dary network 4,5 bars.NETWORK CONDITIONPart of the business analysis was an extensivetechnical research program covering all technicalaspects of the grid <strong>and</strong> finally entire district heatingchain. The main c<strong>on</strong>clusi<strong>on</strong>s were:1. The network characteristic had becomeunc<strong>on</strong>trollable: Network builds out has occurredwithout a master plan. Effectively SVP had noc<strong>on</strong>trol <strong>on</strong> the characteristics of customerinstallati<strong>on</strong>s. Furthermore, hydraulic problems inthe grid had been masked with decentralizedpumps <strong>and</strong> c<strong>on</strong>trol systems.2. Heat producti<strong>on</strong> capacity was critical, reaching acritical limit under the c<strong>on</strong>diti<strong>on</strong>s of the winter of2008. There was certainly no spare capacity tofacilitate the planned expansi<strong>on</strong> of the grid <strong>and</strong>thus the heat dem<strong>and</strong> as shown in Fig 1.Network descripti<strong>on</strong>The 520 km district heating network is fed by a CHP(CCGT) plant of 65 MWth <strong>and</strong> seven natural gas firedauxiliary boilers with a total power of 131 MWth. Duringthe last 6 years 64% of the total heat producti<strong>on</strong> camefrom the CHP plant. The heat sources are operated bya third party.The producti<strong>on</strong> units feed the heat to the network viabuffering tanks to the primary network. The heat is thendirectly transported through substati<strong>on</strong>s <strong>and</strong> asec<strong>on</strong>dary network to the 25.000 customerFig. 1 Required heat producti<strong>on</strong>53
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>ia3. In 2008 the network showed a heat loss factor of33,6% (with a Dutch benchmark of 25%). requiring32.683 m3 of water replenishment in the sameyear.4. Parts of the network showed excessive heat loss<strong>and</strong> repairs, mainly due to high ground water table,exposing the pipes in crawl spaces directly towater for most of the year. Repairs with st<strong>and</strong>ardmaterial proofed insufficient <strong>and</strong> innovati<strong>on</strong> <strong>on</strong>material <strong>and</strong> building techniques was needed.Primary networkMost substati<strong>on</strong>s in the network are provided with aSCADA6 system. This data in combinati<strong>on</strong> with a newlydeveloped network model made it possible tocalculating annual heat loss at 100.706 GJ.According to [3] about 14% of this heat loss is causedby cross-linked polyethylene (PEX) piping materialused in the early 90‘s.SLIMNETSlimNet is part of a large restructuring program initiatedin 2008. SlimNet does c<strong>on</strong>tribute to stopping thenegative spiral glide of the above menti<strong>on</strong>ed problemsSlimNet c<strong>on</strong>sists of the following phases:A. Knowing where the heat flowsB. Defining key performance indicators (KPI)C. Developing analyzing toolsD. Developing <strong>and</strong> defining measuresE. Quantifying KPI results from SlimNetIn the following those phases will be discussed.KNOWING WHERE THE HEAT FLOWSFor SVP the heat losses are defined as:Qloss Q Q(1)producedsoldThe heat losses in the network, Q loss , were 427.158 GJ(33,6%) in 2008. Causes for those losses 5 are:1. Losses in buffering tanks2. Losses in primary network3. Losses in sec<strong>on</strong>dary network4. Undefined lossesN<strong>on</strong>e of the above can be determined exactly withinthe boundary c<strong>on</strong>diti<strong>on</strong>s of the network but thefollowing describes the results of the researchperformed <strong>on</strong> this matter <strong>and</strong> the localizati<strong>on</strong> of―hotspots‖, parts of the grid with excessive losses.Buffering tanksIn [1] an estimated calculati<strong>on</strong> was made for the heatlosses due to the buffering tanks, 5.562 GJ annually.There are four buffering tanks with a 4.000 m3 capacityin the network which are used for peak shaving. Acheck up<strong>on</strong> this calculati<strong>on</strong> [2], based up<strong>on</strong> an IR-scanof <strong>on</strong>e of the buffering tanks resulted in an estimate of14.032 GJ annually which is c<strong>on</strong>sidered to be amaximum value.Fig. 2 IR scan of a PEX pipe c<strong>on</strong>structed in 1990C<strong>on</strong>sidering that those PEX pipes are applied in <strong>on</strong>ly3,5% of the primary network, these may be referred toas ―hotspots‖.Sec<strong>on</strong>dary networkWith four public housing companies, SVP c<strong>on</strong>ductedresearch <strong>on</strong> failures in the district heating relatedsystems in Purmerend [3]. It became clear that duringthe period 2006-2008 74% of the unplanned repairswere caused by the high ground water level in thecrawl spaces where post-insulated steel pipes withArmaflex insulati<strong>on</strong> are installed. In total researchidentified areas of 4000 houses, where heat loss wasextreme, i.e. ―hotspots‖.This research c<strong>on</strong>firmed the c<strong>on</strong>clusi<strong>on</strong> of an earlierresearch [4] that the thermal c<strong>on</strong>ductivity k for the wetinsulati<strong>on</strong> in the crawl spaces will be close to 0,1 W/mK<strong>and</strong> 0,2 W/mK instead of the 0,02 or 0,03 W/mK for thecurrent pre-insulated pipes. The total of heat losses inthe sec<strong>on</strong>dary network are estimated at 304.041 GJ.C<strong>on</strong>clusi<strong>on</strong> addressing heat lossesTable 1 gives the overall results of the heat lossanalysis.Table 1: Overall results of heat loss analysisMain network part Loss(GJ) % of totalBuffering tanks 14.032 3,3 %Primary network 100.706 23,6 %Sec<strong>on</strong>dary network 304.041 71,2 %Undefined losses 8.170 1,9 %Total 427.158 100%5 Losses from heat plants are not taken into account.6 Supervisory C<strong>on</strong>trol And Data Acquisiti<strong>on</strong>54
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