The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iacover additi<strong>on</strong>al temperature drop in building DHWinstallati<strong>on</strong>s, 2 °C were added. This additi<strong>on</strong> is based<strong>on</strong> experience from previous measurements. Duringthe experiments, temperatures of four different flowspassing through the DH substati<strong>on</strong> were measured.On primary side it was temperature of DH watersupplied to substati<strong>on</strong> (T11) <strong>and</strong> temperature of DHwater returning back to DH network (T12) <strong>and</strong> <strong>on</strong>sec<strong>on</strong>dary side it was temperature of cold potablewater entering substati<strong>on</strong> (T21) <strong>and</strong> temperature ofheated DHW (T22). All temperatures were measuredby thermocouples type T, installed directly in pipes, inflowing water, so they do not have any practical timedelay for the measurements. The time c<strong>on</strong>stant toreach 90% of step change was less than 1 sec<strong>on</strong>d.The distance of thermocouples from substati<strong>on</strong> flangeswas 5 cm <strong>and</strong> thermocouples were previouslycalibrated. We also measured surface temperature ofHEX in upper (HEX-UP) <strong>and</strong> bottom part (HEX-DOWN) <strong>and</strong> temperature of air in the testing room.Temperatures were measured <strong>and</strong> collected bymultifuncti<strong>on</strong> acquisiti<strong>on</strong> unit every sec<strong>on</strong>d. Forauthentic simulati<strong>on</strong> of DH network, DH water withc<strong>on</strong>stant temperature of 51 °C was necessary. It wassolved by c<strong>on</strong>necting of IHEU to source of DHW inlaboratory of DTU, where DHW is supplied by DHsystem. DHW system of DTU is big enough, to assurestable temperature 51 °C without any fluctuati<strong>on</strong>s. Inorder to prevent cooling down of pipes supplying DHWto laboratory in periods when there was not flowthrough substati<strong>on</strong> (stopped by by-pass c<strong>on</strong>troller),small guard flow, just before entrance to substati<strong>on</strong>swas kept to maintain DHW always <strong>on</strong> 51 °C <strong>and</strong>drained to sink.Experimental procedureAs a first step, both c<strong>on</strong>trollers were adjusted toprovide 47 °C <strong>on</strong> DHW side with supply temperature ofDH water 51 °C. Then we measured time delay in thesubstati<strong>on</strong>, i.e. time needed for substati<strong>on</strong> to produceDHW with temperature 42 °C <strong>and</strong> 47 °C <strong>on</strong> sec<strong>on</strong>daryside outlet from the moment when DHW tap is opened.The measurements were performed for different initialc<strong>on</strong>diti<strong>on</strong>s <strong>and</strong> sec<strong>on</strong>dary flowrate was always8.4 L/min, which is nominal flow for shower.1. For measurements of c<strong>on</strong>cept with external by-pass,substati<strong>on</strong> was c<strong>on</strong>trolled by PTC2+P c<strong>on</strong>troller withby-pass set point temperature adjusted to 35 °C. Thissetup is exactly the same as is installed in Lystrup pilotproject. The testing procedure was made in followingsteps. Substati<strong>on</strong> was left idle for l<strong>on</strong>g time in thetesting room, so all comp<strong>on</strong>ents <strong>and</strong> water in HEXwere <strong>on</strong> room temperature. Than we opened the valve<strong>on</strong> DH supply in substati<strong>on</strong> <strong>and</strong> DH water withtemperature of 51 °C started to flow in the substati<strong>on</strong><strong>and</strong> flew through external by-pass, until closingtemperature was reached <strong>and</strong> by-pass flow stopped.Then we wait until by-pass was opened again. Timebetween two by-pass openings as well as volume <strong>and</strong>temperature of DH water passed through by-pass waswritten down <strong>and</strong> after by-pass was closed again, wewaited a little bit shorter time than was needed to openby-pass flow again <strong>and</strong> we start tapping <strong>on</strong> sec<strong>on</strong>daryside with flow rate 8.4 L/min. In this way, mostunfavourable c<strong>on</strong>diti<strong>on</strong> for substati<strong>on</strong> with by-pass, i.e.highest recovery time, was measured. After tapping ofDHW was finished, we wait 5 minutes <strong>and</strong> weperformed <strong>on</strong>e more tapping to simulate short timestep between two subsequent tapping of DHW.2. For measurement of internal bypass c<strong>on</strong>cept, IHPTc<strong>on</strong>troller was used. In case of IHPT, by-pass set pointtemperature can‘t be adjusted independently <strong>and</strong> isdefined by desired temperature of DHW, i.e. 47 °C forour measurements. IHPT c<strong>on</strong>troller was developed fortraditi<strong>on</strong>al DH networks operating with forwardtemperatures around 70 °C. For traditi<strong>on</strong>al DH, bypassopens when temperature in HEX falls 5–7 °Cbelow set point of DHW, but in case of LEDH withforward temperature 51 °C, by-pass opens 1 °C belowDHW set point temperature, i.e. 46 °C in our case.The testing procedure was similar to measurementswith external by-pass. After supply valve <strong>on</strong> primaryside of substati<strong>on</strong> was opened, DH water withtemperature of 51 °C started to flow in the substati<strong>on</strong><strong>and</strong> temper HEX, until by-pass closing temperaturewas reached. Then we wait until by-pass was openedagain <strong>and</strong> we performed tapping of DHW just beforenext by-pass opening was expected. In following stepswas procedure same as in case of external by-pass.Moreover, we also performed measurements of timedelay in IHEU for c<strong>on</strong>trol c<strong>on</strong>cept without by-pass.RESULTSTime delay for IHEU with PTC2+P c<strong>on</strong>troller <strong>and</strong>external by-pass adjusted to 35 °C to start supplyDHW water with temperature 42 °C <strong>and</strong> 47 °C afterl<strong>on</strong>g idling period just before opening of external bypasswas expected, can be seen from Fig. 4 <strong>and</strong> is 11<strong>and</strong> 22 sec<strong>on</strong>ds, respectively. This measurementrepresents c<strong>on</strong>diti<strong>on</strong> with the l<strong>on</strong>gest time delay forPTC2+P c<strong>on</strong>troller. Temperature of room, where IHEUwas installed was 22.2 °C. For this case, temperaturesof produced DHW in first 10 sec after tapping wasstarted are listed in Table 3.65
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaFig. 4 Time delay for external bypass (PTC2+P), when tapping is performed just before expected start of by-pass flow, set<strong>on</strong> 35 °C.In case, when tapping of DHW was performed afterl<strong>on</strong>g idling just after by-pass flow was stopped, timedelay decreased to 8,5 <strong>and</strong> 16,5 sec<strong>on</strong>ds. In thismeasurement, temperature of substati<strong>on</strong> <strong>and</strong> thuswater st<strong>and</strong>ing in the HEX was little higher thanambient air temperature. It is expected that time delaywill be slightly l<strong>on</strong>ger, if substati<strong>on</strong> will have realambient temperature but still shorter than in case 2.We also performed measurement of tap delay fiveminutes after previous DHW tapping was finished.In this case, tap delay in substati<strong>on</strong> to produce DHWwith temperature 42 °C <strong>and</strong> 47 °C was shorter, 7 <strong>and</strong>14 sec<strong>on</strong>ds.For room temperature around 22 °C, external by-passwas opened roughly every 30 minutes. The by-passwas in average opened 2.5 minute <strong>and</strong> volume of DHwater needed to close the by-pass was in average 3 L,i.e. when substati<strong>on</strong> is idle, by-pass uses 6 L of DHwater per hour.Table 3 – Temperatures measured for PTC2+P c<strong>on</strong>troller in first 10 sec after tapping was started for situati<strong>on</strong> after l<strong>on</strong>gidling, just before by-pass was expected to run again(sec) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17T22 (°C) 21.6 22.3 26.0 29.7 32.6 35.0 36.9 38.7 39.9 41.2 42.2 42.8 43.5 44.2 44.7 45.1 45.5Time delay in IHEU equipped with IHPT c<strong>on</strong>troller withinternal by-pass adjusted by requirement of DHW to47 °C was 6 <strong>and</strong> 14 sec<strong>on</strong>ds to reach 42 °C <strong>and</strong> 47 °C<strong>on</strong> outlet for situati<strong>on</strong> when tapping was performed justbefore by-pass was expected to open. The internal bypassopens 3 minutes after previous tapping is finished<strong>and</strong> when is <strong>on</strong>ce opened never closes, <strong>on</strong>ly whenanother tapping is performed, but again <strong>on</strong>ly <strong>on</strong>3 minutes.Table 4 – Overview of time delays for all measured casesThe average flow of internal by-pass was 24 L/hour<strong>and</strong> average return temperature to DH network was45 °C. When internal by-pass is <strong>on</strong>ce opened, the timedelay in substati<strong>on</strong> decrease substantially to 1.5 <strong>and</strong>7 sec<strong>on</strong>ds to produce DHW with temperature 42 °C<strong>and</strong> 47 °C. The c<strong>on</strong>diti<strong>on</strong> with expected l<strong>on</strong>gest timedelay was soluti<strong>on</strong> without by pass. In this case timedelay to produce DHW with temperature 42 °C <strong>and</strong>47 °C was 12 <strong>and</strong> 25 sec. All measured results aresummarized in Table 4.NO BYPASSEXTERNALBY-PASSINTERNALBY-PASScase number <strong>and</strong> descripti<strong>on</strong>T 11(°C)τ 42(sec)τ 45(sec)τ 47(sec)T 12(°C)T 12AVG(°C)T HEX-UP(°C)T HEX-DOWN(°C)1 – after l<strong>on</strong>g idling, no by-pass (BYP)50.1 12 18 25 16.2 19.5 20.4 212 – after l<strong>on</strong>g idling, just before BYP wasexpected to open again49.6 11 16 22 30.1 19.3 21.5 21.43 – after l<strong>on</strong>g idling, just after BYP closed 50.6 8.5 12 16.5 42.6 19 29 264 – 5 minutes after previous tapping finished 50.8 7 10 14 25 19.1 22.3 37.45 – just before BYP was expected to open (3min after prev. tapp. finished))50.5 6 10 14 19.5 19.1 22.6 386 – anytime, when BYP was already inoperati<strong>on</strong>49.3 1.5 3.5 7 47.3 18.4 44 45.566
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