The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iaWhere i is c<strong>on</strong>stant, ii is temperature dependent <strong>and</strong> iiiis mass flow dependent. In this study <strong>on</strong>ly mass flowdependency was c<strong>on</strong>sidered, since it has been shownby previously by [15] that the temperature dependencycan be neglected. The relati<strong>on</strong> for the heat transfercoefficient can therefore be written as(5)The effect of the empirical relati<strong>on</strong>s can be seen inFigure 2. It can clearly be seen that including theempirical relati<strong>on</strong>s really helps to reduce the variati<strong>on</strong>sin the overall heat transfer coefficient.By assuming that Eq. (6) applies to both the hot <strong>and</strong>the cold side <strong>and</strong> neglecting the thermal resistance inthe separating metal, the overall heat transfercoefficient, U, can be written as(6)where y is the exp<strong>on</strong>ent of the Reynolds number. In [1]it is recommended to use y=0.8 for turbulent flow,which is expected in a heat exchanger.It can be practical to normalize U with a referencemass flow.The overall heat transfer coefficient according to thereference mass flow <strong>and</strong> is similarlyAfter inserting Eq. (7) <strong>and</strong> (8) into Eq. (4) to make itmass flow dependent <strong>and</strong> normalizing, the estimatedoverall heat transfer coefficient will become(8)(7)Figure 2. The figure shows the evoluti<strong>on</strong> of the number oftransfer units <strong>and</strong> the overall heat transfer coefficient with<strong>and</strong> without the empirical relati<strong>on</strong>s.To detect fouling a CuSum chart is used, see [16]. TheCuSum chart was chosen since it is known to beeffective to detect shift in mean values. When usingCuSum charts it is necessary to define two CuSumparameters, a decisi<strong>on</strong> limit to prevent false detecti<strong>on</strong><strong>and</strong> a reference value for deviati<strong>on</strong>s. Detecti<strong>on</strong> is madewhen the cumulative sum of deviati<strong>on</strong>s goes over thedecisi<strong>on</strong> limit.It can be seen in Figure 3 that the method is veryc<strong>on</strong>sistent in detecting diminishing efficiency. Figure 4shows the detecti<strong>on</strong> if no empirical relati<strong>on</strong>s are used.The overall heat transfer coefficient in Eq. (9) is thevariable that is used to detect the fouling in the heatexchanger.(9)RESULTSAs menti<strong>on</strong>ed above the method was applied to thesame data set as was used in [4].Measurement errors were added to the inlet <strong>and</strong> outlettemperatures as well as the mass flows to make themeasurements more realistic. Measurement errors of0.2 °C were assumed <strong>on</strong> the temperatures <strong>and</strong> 1–2%measurement errors to the mass flows.Figure 3. The CuSum chart quickly detects the shift in theoverall heat transfer coefficient.307
The <str<strong>on</strong>g>12th</str<strong>on</strong>g> <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> <str<strong>on</strong>g>Symposium</str<strong>on</strong>g> <strong>on</strong> <strong>District</strong> <strong>Heating</strong> <strong>and</strong> <strong>Cooling</strong>,September 5 th to September 7 th , 2010, Tallinn, Est<strong>on</strong>iamethod seems also to be very stable in detecting thefouling.DISCUSSION AND CONCLUSIONThe results indicate that the method proposed can beused to detect fouling in cross flow heat exchangersoperating under dynamic c<strong>on</strong>diti<strong>on</strong> by usingmeasurements that can be obtained under normaloperati<strong>on</strong>. The detecti<strong>on</strong> method is based <strong>on</strong> the wellknown method of Number of Transfer Units, withadditi<strong>on</strong> of empirical relati<strong>on</strong>s to make the method validover wide range of mass flow rates.Figure 4. The CuSum chart quickly detects the shift in theoverall heat transfer coefficient.Comparis<strong>on</strong> of Figures 3 <strong>and</strong> 4 shows that it is possibleto detect fouling in heat exchangers operating indynamic c<strong>on</strong>diti<strong>on</strong> with quite good accuracy by usingthe NTU method <strong>and</strong> empirical relati<strong>on</strong>s.In Table 1 a comparis<strong>on</strong> between the method in [4] <strong>and</strong>the method presented in this paper is shown. From thetable it is apparent that the method presented in thispaper gives better results. The fouling detecti<strong>on</strong> intervalfor the drift corresp<strong>on</strong>ds to fouling factors <strong>on</strong> theintervals [0.00002, 0.00004] <strong>and</strong> [0.00001, 0.00003]respectively for the fast <strong>and</strong> slow fouling. The methodis therefore giving c<strong>on</strong>siderable better results than themethod described in [4].Table 1: Comparis<strong>on</strong> of detecti<strong>on</strong> time between the twomethods, where method 1 is from [4]PercentilesMethod 1 Method 2Fast2.5% 0.59 0.2650% 0.83 0.3597.5% 0.98 0.40PercentilesSlow2.5% 0.63 0.2350% 0.81 0.3097.5% 0.93 0.35Typical fouling factors are, as stated above, <strong>on</strong> theinterval [0.0001, 0.0007]. The results therefore indicatethat the method can be used to detect fouling in crossflow heat exchangers that are operating in n<strong>on</strong>-steadystate c<strong>on</strong>diti<strong>on</strong> prior to the time a typical fouling factorheat exchangers are designed for is reached. TheBy m<strong>on</strong>itoring the calculated overall heat transfercoefficient, it is possible to detect changes that are dueto fouling or changes in the working fluid. Unlikec<strong>on</strong>venti<strong>on</strong>al methods, this method can detect foulingin heat exchangers that are not operated in steadystate c<strong>on</strong>diti<strong>on</strong>s. The fouling detecti<strong>on</strong> is performedwithin the designed fouling factor interval.Further work will include applicati<strong>on</strong> of the method <strong>on</strong>data from a real heat exchanger.ACKNOWLEDGEMENTThis work has been supported by the Envir<strong>on</strong>mental<strong>and</strong> Energy Research Fund of Orkuveita Reykjavíkur,Nati<strong>on</strong>al Energy Fund <strong>and</strong> Energy Research Fund ofL<strong>and</strong>svirkjun.REFERENCES[1] J. P. Holman Heat Transfer. Ninth editi<strong>on</strong>, McGrawHill, 2002.[2] M. Mishra, P. K. Das <strong>and</strong> S. Sarangi. "Effect oftemperature <strong>and</strong> flow n<strong>on</strong>-uniformity <strong>on</strong> transientbehaviour of crossflow heat exchanger".<str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> Journal of Heat <strong>and</strong> Mass Transfer,2008, p. 2583-2592.[3] H. Kou <strong>and</strong> P. Yuan. "Thermal performance ofcrossflow heat exchanger with n<strong>on</strong>uniform inlettemperatures". <str<strong>on</strong>g>Internati<strong>on</strong>al</str<strong>on</strong>g> Communicati<strong>on</strong>s inHeat <strong>and</strong> Mass Transfer, 1997; 51(9-10):357-370.[4] O. Gudmundss<strong>on</strong>, H. Palss<strong>on</strong> <strong>and</strong> O. P. Palss<strong>on</strong>."Simulati<strong>on</strong> of fouling in cross-flow heat exchanger<strong>and</strong> a fouling detecti<strong>on</strong> based <strong>on</strong> physicalmodeling". In: Proceeding of The 50th C<strong>on</strong>ference<strong>on</strong> Simulati<strong>on</strong> <strong>and</strong> Modelling, Fredericia, Denmark,7-8th of October, 2009.[5] W. L. Pope, H. S. Pines, R. L. Fult<strong>on</strong> <strong>and</strong> P. A.Doyle. "Heat exchanger design "why guess afouling factor when it can be optimized?". EnergyTechnology C<strong>on</strong>ference <strong>and</strong> Exhibiti<strong>on</strong>. Hust<strong>on</strong>,Texas, 1978.308
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