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Superconducting Technology Assessment - nitrd

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6.6. SYSTEM INTEGRITY AND TESTING<br />

Because a petaflops-scale superconducting supercomputer is a very complex system, offering major challenges<br />

from a system integrity viewpoint, a hierarchical and modular testing approach is needed. The use of hybrid<br />

technologies—including superconducting components, optical components and conventional electronic components,<br />

and system interfaces with different physical, electrical and mechanical properties—further complicates the system<br />

testing. This area requires substantial development and funding to insure a fully functional petaflops-scale system.<br />

6.6.1 SYSTEM INTEGRITY AND TESTING – STATUS<br />

System-level testing for conventional supercomputers is proprietary to a few companies such as Cray, IBM, Sun,<br />

and NEC. Testing of superconducting supercomputers has not yet been addressed. A limited amount of laboratorylevel<br />

testing of components and sub-modules has been conducted at companies such as NGST, HYPRES, and NEC.<br />

Testing mostly addressed modular approaches at cold temperatures by providing standard physical interfaces and<br />

limited functional testing at high frequencies.<br />

6.6.2 SYSTEM INTEGRITY AND TESTING – READINESS<br />

The readiness for system-level testing is not well understood and requires further development and funding.<br />

6.6.3 SYSTEM INTEGRITY AND TESTING – ISSUES AND CONCERNS<br />

As stated above, testing of a large-scale superconducting system poses major challenges from engineering viewpoint.<br />

Key issues are:<br />

■ Cold temperature and high temperature testing, probes and probe stations: A manufacturable and<br />

automated high-speed testing of SCE circuits operating at 50 GHz clock frequencies requires considerable<br />

development in terms of test fixtures and approaches. Issues such as test coverage versus parametric<br />

testing, use of high frequency, and high frequency at cold temperatures for production quantities needs to<br />

be further developed. The engineering efforts needed are considerable.<br />

■ Assembly testing: Testing becomes further complicated when SCE circuits are grouped at MCM and/or in<br />

3-D modules. Test engineering know-how at this level is minimal. Approaches such as built-in self test can<br />

be utilized but require considerable development effort including fixturing and support equipment issues<br />

along with simple but critical questions such as “what to test” to insure module level reliability. Testing<br />

becomes more challenging when these types of assemblies include other interfaces such as optical I/Os.<br />

■ Production testing: Repeated testing of chips and assemblies require automated test equipment. Such equipment<br />

does not exist even for conventional high-speed electronic systems.<br />

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