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Case 1: Suezmax tanker & Capesize bulk carrier<br />

In this case, a typical Suezmax tanker might be<br />

specified with a six-cylin<strong>de</strong>r Wärtsilä RT-flex68-D<br />

main engine. However, if a seven-cylin<strong>de</strong>r engine is<br />

employed instead, the daily fuel consumption can be<br />

reduced by some 3.4 per cent.<br />

In the engine/propeller layout for this ship as<br />

shown in figure 6, the CMCR points for the two<br />

alternative engines are on the same rating line<br />

(α = 0.3) through a common <strong>de</strong>sign point for the<br />

same ship service speed (knots).<br />

The calculation of annual fuel costs given in table<br />

2 is based on 6000 hours running with heavy fuel oil<br />

costing US$ 500 per tonne.<br />

The resulting payback time for the extra cost<br />

associated with the additional engine cylin<strong>de</strong>r is<br />

estimated to be between 3.5 and six years <strong>de</strong>pending<br />

on the bunker price of US$ 600–400 per tonne<br />

respectively (Fig. 7). The calculations of the payback<br />

are based on an interest rate of eight per cent.<br />

A similar case may be ma<strong>de</strong> for a Capesize bulk<br />

carrier as it would be similar in size and speed to a<br />

Suezmax tanker and would thus require a similar<br />

engine.<br />

Table 1: Typical ship parameters for a Suezmax tanker<br />

Length overall: about 274 m<br />

Beam: 46–50 m<br />

Design draught: 16 m<br />

Scantling draught: 17 m<br />

Sea margin: 15 %<br />

Engine service load: 90 %<br />

Table 2: Main engine options<br />

Alternative engines: 6RT-flex68-D 7RT-flex68-D<br />

Cylin<strong>de</strong>r bore, mm: 680 680<br />

Piston stroke, mm: 2720 2720<br />

Stroke/bore ratio: 4:1 4:1<br />

MCR, kW / rpm: 18,780/95 21,910/95<br />

CMCR, kW / rpm: 18,780/95 18,460/89.7<br />

BMEP at CMCR, bar: 20.0 17.9<br />

CSR at 90% CMCR, kW/rpm: 16,902/91.7 16,614/86.6<br />

BSFC at CMCR, g/kWh:<br />

– 100% load: 169.0 164.8<br />

– 90% load: 165.6 162.6<br />

Daily fuel consumption, tonnes/day:<br />

– ISO fuel, LCV 42.7 MJ/kg: 67.2 64.8<br />

– LCV 40.5 MJ/kg: 70.8 68.4<br />

– As percentage, %: 100 96.6 –3.4%<br />

Annual fuel costs, US$: 8,853,000 8,544,000<br />

Fuel saving, US$: 0 – 309,000<br />

Engine length, mm: 8690 9870<br />

Engine mass, tonnes: 472 533<br />

— 4 — © Wärtsilä Corporation, June 2008

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