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Contents - Volkspage

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Ignition systems 5B.3<br />

9 Disconnect the LT cable from the ignition<br />

coil at the multiway connector (refer to<br />

illustration 3.8).<br />

10 Slacken and withdraw the mounting<br />

screws, remove the brackets and detach the<br />

earthing strap (where applicable). Remove the<br />

ignition coil from the engine bay.<br />

Refitting<br />

11 Refitting is a reversal of removal.<br />

3.3 Ignition coil primary and secondary<br />

winding terminals<br />

A Primary winding terminals<br />

B Secondary winding terminals<br />

check and renew them if there is any doubt<br />

about their condition.<br />

14 If no HT voltage is present, check the<br />

ignition coil; its secondary windings may be<br />

breaking down under load.<br />

Testing<br />

1 The resistance of the coil windings may be<br />

tested without removing the unit from the<br />

engine bay. Note that the measurements<br />

taken will be affected by ambient<br />

temperature, so it is good idea to conduct this<br />

test after the engine has been running for a<br />

while, as the coil will then be at its normal<br />

operating temperature.<br />

2 Disconnect the battery negative cable and<br />

position it away from the terminal.<br />

3 Connect the probes of a multimeter set to<br />

the resistance measurement function across<br />

the primary winding terminals (1 and 15)<br />

(see illustration). Record the resistance<br />

indicated. Note: On G40 mode/s with a<br />

cylindrical ignition coil, the primary resistance<br />

is measured between the ‘+’ and ´-’ terminals.<br />

4 Repeat the measurement at the secondary<br />

winding terminals (4 and 15) (refer to<br />

illustration 3.3). Note: On G40 models with a<br />

cylindrical ignition coil, the secondary<br />

3.8 Ignition coil connectors<br />

A HT cable connector<br />

B LT cable multiway connector<br />

Removal<br />

resistance is measured between the HT lead 1 Disconnect the battery negative cable and<br />

terminal and ‘-’ terminal.<br />

position it away from the terminal.<br />

5 Compare the measurements with the Specifications<br />

and renew the coil if necessary. referring to of Chapter 2A for guidance.<br />

2 Set the engine to TDC on cylinder No 1,<br />

Note: This test pinpoints short or open circuits 3 If required, unplug all five HT leads from the<br />

within the ignition coil, but does not a/low distributor cap - label them to aid refitting later<br />

diagnosis of failures that occur whilst the coil (see illustration).<br />

is under load. Under these circumstances, the 4 Unplug the screening cap earth strap from<br />

coil should be tested by an automotive the distributor body (see illustration).<br />

electrical specialist.<br />

5 Unplug the Hall sensor cable from the<br />

distributor body at the connector (see<br />

Removal<br />

illustration).<br />

6 On all models, the ignition coil is mounted 6 Remove the screws or prise off the<br />

at the front left hand corner of the engine bay. retaining clips (as applicable), then lift off the<br />

7 Disconnect the battery negative cable and distributor cap. Check at this point that the<br />

position it away from the terminal.<br />

centre of the rotor arm electrode is aligned<br />

8 Unplug the HT lead from the ignition coil at with the cylinder No 1 marking on the<br />

the connector (see illustration).<br />

distributor body (see illustrations).<br />

4.3 If required, unplug all five HT leads<br />

from the distributor cap<br />

4.4 Unplug the screening cap earth strap<br />

from the distributor body<br />

4.5 Disconnect the Hall sender cable from<br />

the distributor at the multiway connector<br />

(arrowed)<br />

4.6a Prise off the retaining clips . . . 4.6b . . . then lift off the distributor cap

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