Contents - Volkspage
Contents - Volkspage
Contents - Volkspage
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REF.14 Fault finding<br />
1 Engine (continued)<br />
Engine lacks power<br />
0 Timing belt incorrectly fitted or tensioned (Chapter 2A or 2B).<br />
0 Fuel filter choked (Chapter 1).<br />
0 Fuel pump faulty, or delivery pressure low (Chapter 4A or 4B).<br />
0 Uneven or low cylinder compressions (Chapter 2A or 2B).<br />
0 Worn, faulty or incorrectly-gapped spark plugs (Chapter 1).<br />
q Vacuum leak at the throttle body, inlet manifold or associated<br />
hoses (Chapter 4A or 4B).<br />
0 Blocked injector/fuel injection system fault (Chapter 4A or 4B).<br />
0 Brakes binding (Chapters 1 and 9).<br />
0 Clutch slipping (Chapter 6).<br />
Engine backfires<br />
0 Timing belt incorrectly fitted or tensioned (Chapter 2A or 2B).<br />
0 Vacuum leak at the throttle body, inlet manifold or associated<br />
hoses (Chapter 4A or 4B).<br />
0 Blocked injector/fuel injection system fault (Chapter 4A or 4B).<br />
Oil pressure warning light illuminated<br />
with engine running<br />
0 Low oil level, or incorrect oil grade (“Weekly checks”).<br />
q Faulty oil pressure sensor (Chapter 5A).<br />
0 Worn engine bearings and/or oil pump (Chapter 2C).<br />
0 High engine operating temperature (Chapter 3).<br />
0 Oil pressure relief valve defective (Chapter 2A or 2B).<br />
0 Oil pick-up strainer clogged (Chapter 2A or 2B).<br />
Engine runs-on after switching off<br />
0 Excessive carbon build-up in engine (Chapter 2C).<br />
0 High engine operating temperature (Chapter 3).<br />
0 Fuel injection system fault (Chapter 4A or 4B).<br />
Engine noises<br />
Pre-ignition (pinking) or knocking<br />
during acceleration or under load<br />
0 Ignition timing incorrect/ignition system fault (Chapters 1 and 5B).<br />
0 Incorrect grade of spark plug (Chapter 1).<br />
0 Incorrect grade of fuel (Chapter 1).<br />
q Vacuum leak at the throttle body, inlet manifold or associated<br />
hoses (Chapter 4A or 4B).<br />
0 Excessive carbon build-up in engine (Chapter 2C).<br />
0 Blocked injector/fuel injection system fault (Chapter 4A or 4B).<br />
Whistling or wheezing noises<br />
0 Leaking inlet manifold or throttle body gasket (Chapter 4A or 4B).<br />
0 Leaking exhaust manifold gasket or pipe-to-manifold joint<br />
(Chapter 4A, 4B or 4C).<br />
0 Leaking vacuum hose (Chapters 4A, 4B,4C, 5B and 9).<br />
q Blowing cylinder head gasket (Chapter 2A or 2B).<br />
Tapping or rattling noises<br />
0 Worn valve gear or camshaft (Chapter 2A or 2B).<br />
0 Ancillary component fault (water pump, alternator, etc)<br />
(Chapters 3, 5A, etc).<br />
Knocking or thumping noises<br />
q<br />
q<br />
q<br />
q<br />
Worn big-end bearings (regular heavy knocking, perhaps less<br />
under load) (Chapter 2B).<br />
Worn main bearings (rumbling and knocking, perhaps worsening<br />
under load) (Chapter 2B).<br />
Piston slap (most noticeable when cold) (Chapter 2B).<br />
Ancillary component fault (water pump, alternator, etc)<br />
(Chapters 3, 5A, etc).<br />
2 Cooling system<br />
Overheating<br />
0 Insufficient coolant in system (“Weekly checks”).<br />
q Thermostat faulty (Chapter 3).<br />
q Radiator core blocked, or grille restricted (Chapter 3).<br />
0 Electric cooling fan or thermoswitch faulty (Chapter 3).<br />
0 Pressure cap faulty (Chapter 3).<br />
0 Ignition timing incorrect/ignition system fault (Chapters 1 and 5B).<br />
0 Inaccurate temperature gauge sender unit (Chapter 3).<br />
0 Airlock in cooling system (Chapter 1).<br />
Overcooling<br />
q Thermostat faulty (Chapter 3).<br />
0 Inaccurate temperature gauge sender unit (Chapter 3).<br />
External coolant leakage<br />
0 Deteriorated or damaged hoses or hose clips (Chapter 1).<br />
q Radiator core or heater matrix leaking (Chapter 3).<br />
q Pressure cap faulty (Chapter 3).<br />
0 Water pump seal leaking (Chapter 3).<br />
0 Boiling due to overheating (Chapter 3).<br />
0 Core plug leaking (Chapter 2B).<br />
Internal coolant leakage<br />
0 Leaking cylinder head gasket (Chapter 2A or 2B).<br />
0 Cracked cylinder head or cylinder bore (Chapter 2A or 2B).<br />
Corrosion<br />
0 Infrequent draining and flushing (Chapter 1).<br />
0 Incorrect coolant mixture or inappropriate coolant type (Chapter 1).