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Contents - Volkspage

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10.8 Suspension and steering<br />

13.3a Unscrew the nut. . . 13.3b . . . and remove the washer<br />

14.3a Remove the screws. . .<br />

14.3b . . . and withdraw the<br />

lower shroud . . .<br />

14.3c . . . and upper shroud<br />

Refitting<br />

4 Refitting in a reversal of removal, but make<br />

sure that the turn signal lever is in its neutral<br />

position, otherwise damage may occur to the<br />

cancelling arm. Make sure that the 3 mm thick<br />

washer is fitted beneath the retaining nut, and<br />

also check that when fitted a clearance of 3<br />

mm exists between the bottom edge of the<br />

steering wheel and the steering column<br />

switch. Tighten the nut to the specified<br />

torque.<br />

Removal<br />

1 Disconnect the battery negative lead.<br />

2 Remove the steering wheel as described in<br />

Section 13.<br />

3 Remove the screws and withdraw the<br />

steering column lower then upper shrouds<br />

(see illustrations).<br />

4 Remove the three screws and withdraw the<br />

combination switch. Disconnect the wiring<br />

plug.<br />

5 Remove the screws and withdraw the lower<br />

facia trim panel.<br />

6 Mark the position of the clamp on the<br />

bottom of the inner column in relation to the<br />

steering gear pinion, then unscrew and<br />

remove the bolt (see illustration).<br />

7 Remove the column mounting bolts (see<br />

illustration). An Allen key is required to<br />

unscrew one bolt, but the remaining bolt is a<br />

shear bolt and therefore its head must be<br />

drilled out using an 8.5 mm diameter drill.<br />

8 Lift the steering column and disconnect the<br />

inner column from the steering gear pinion<br />

splines, then withdraw the column from the<br />

car. Disconnect the ignition switch wiring<br />

plug, and unscrew the old shear bolt.<br />

Refitting<br />

9 Refitting is a reversal of removal, but make<br />

sure that the column is correctly positioned<br />

before tightening the shear bolt until its head<br />

is broken off. On models manufactured from<br />

late 1991, make sure that there is a clearance<br />

of 1 .0 mm between the end of the steering<br />

gear pinion and the adjacent part of the<br />

universal joint (see illustration).<br />

1 With the steering column removed as<br />

described in Section 14 mark the splined<br />

adapter in relation to the top of the inner<br />

column, then use a suitable puller to remove<br />

the adapter (see illustration).<br />

2 Remove the spring from the top of the inner<br />

column.<br />

3 Using an Allen key unscrew the clamp bolt<br />

securing the steering lock and withdraw the<br />

lock. Note that the ignition key must be<br />

inserted and the lock released.<br />

14.7 Steering column mounting bolts<br />

14.9 On later models make sure that the<br />

clearance shown is maintained between<br />

the end of the steering gear pinion and the<br />

universal joint

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