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APPENDIX B 649<br />

Auto service is a tough business. The shop owner is basically dependent upon the<br />

quality of the service people he or she hires and retains, and the most qualified mechanics<br />

find it easy to pick up and leave for a job paying a bit more at a competitor down the<br />

road. It s also a business in which productivity is very important. The single largest<br />

expense is usually the cost of labor. Auto service dealers generally don t just make up the<br />

prices that they charge customers for various repairs; instead, they charge based on<br />

standardized industry rates for jobs like changing spark plugs or repairing a leaky<br />

radiator. Therefore, if someone brings a car in for a new alternator and the standard<br />

number of hours for changing the alternator is an hour, but it takes the mechanic<br />

2 hours, the service center s owner may end up making less profit on the transaction.<br />

Quality is a persistent problem as well. For example, rework has recently been<br />

a problem at Muffler Magic. A customer recently brought her car to a Muffler Magic<br />

to have the car s brake pads replaced, which the service center did for her.<br />

Unfortunately, when she left she drove only about two blocks before she discovered<br />

that she had no brake power at all. It was simply fortuitous that she was going so<br />

slowly she was able to stop her car by slowly rolling up against a parking bumper.<br />

It subsequently turned out that the mechanic who replaced the brake pads had failed<br />

to properly tighten a fitting on the hydraulic brake tubes and the brake fluid had run<br />

out, leaving the car with no braking power. In a similar problem the month before<br />

that, a (different) mechanic replaced a fan belt, but forgot to refill the radiator with<br />

fluid; that customer s car overheated before he got four blocks away, and Muffler<br />

Magic had to replace the whole engine. Of course problems like these not only<br />

diminish the profitability of the company s profits, but, repeated many times over,<br />

have the potential for ruining Muffler Magic s word-of-mouth reputation.<br />

Organizationally, Muffler Magic employs about 300 people, and Ron runs his<br />

company with eight managers, including himself as president, a controller, a purchasing<br />

director, a marketing director, and the human resource manager. He also has three regional<br />

managers to whom the eight or nine service center managers in each area of Nevada<br />

report. Over the past 2 years, as the company has opened new service centers, companywide<br />

profits have diminished rather than increased. In part, these diminishing profits<br />

probably reflect the fact that Ron Brown has found it increasingly difficult to manage his<br />

growing operation ( Your reach is exceeding your grasp is how Rons wife puts it).<br />

The company has only the most basic HR systems in place. It uses an application<br />

form that the human resource manager modified from one that he downloaded from the<br />

Web, and the standard employee status change request forms, sign-on forms, I-9 forms,<br />

and so on that it purchased from a human resource management supply house. Training<br />

is entirely on-the-job. Muffler Magic expects the experienced technicians that it hires to<br />

come to the job fully trained; to that end, the service center managers generally ask<br />

candidates for these jobs basic behavioral questions that hopefully provide a window<br />

into these applicants skills. However, most of the other technicians hired to do jobs like<br />

rotating tires, fixing brake pads, and replacing mufflers are untrained and inexperienced.<br />

They are to be trained by either the service center manager or by more experienced<br />

technicians, on-the-job.<br />

Ron Brown faces several HR-type problems. One, as he says, is that he faces the<br />

tyranny of the immediate when it comes to hiring employees. Although it s fine to<br />

say that he should be carefully screening each employee and checking their references<br />

and work ethic, from a practical point of view, with 25 centers to run, the centers<br />

managers usually just hire anyone who seems to be breathing, as long as they can<br />

answer some basic interview questions about auto repair, such as, What do you think<br />

the problem is if a 2001 Camry is overheating, and what would you do about it?<br />

Employee safety is also a problem. An automobile service center may not be the<br />

most dangerous type of workplace, but it is potentially dangerous. Employees are<br />

dealing with sharp tools, greasy floors, greasy tools, extremely hot temperatures (for<br />

instance, on mufflers and engines), and fast-moving engine parts including fan<br />

blades. There are some basic things that a service manager can do to ensure more<br />

safety, such as insisting that all oil spills be cleaned up immediately. However, from a<br />

practical point of view, there are a few ways to get around many of the problems<br />

such as when the technician must check out an engine while it is running.

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