1975 Datsun 280z FSM - Spooled up Racing

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Engine speed: Manual transmission: 800 rpm Automatic transmission (in "D" range): 700 rpm 3. Check ignition timing. If necessary, adjust it to specifications. Engine Tune-up Fig. ET-17 Adjusting idling speed CHECKING FUEL LINES (HOSES, PIPING CONNECTIONS, ETC.) Check fuel hoses for leakage, loose connections, cracks or deterioration. Retighten loose connections and replace any damaged or deformed parts. Replace any rubber fuel hose whose inner surface is deformed, scratched or chafed. Non-California model Ignition timing California model i Manual transmission 7° B.T.D.C/800 rpm (Retarded) 13° B.T.D.C/800 rpm (Advanced) * 10° B.T.D.C/800 rpm Automatic transmission (in "D" range) 7° B.T.D.C/700 rpm (Retarded) 13° B.T.D.C/700 rpm (Advanced) * 10° B.T.D.C/700 rpm After engine warming up, ignition timing is retarded. Advanced ignition timing adjustment is necessary only when adjusting phase difference. Dashpot adjustment Make sure that the clearance between idle setscrew (preset at the factory) and throttle lever is 1.9 mm (0.0748 in). Use shim(s) or suitable gauge to measure the clearance. A clearance of 1.9 mm (0.0748 in) between these two points corresponds to 2,000 engine rpm under no load. Check that the dashpot rod end closely touches throttle lever when dashpot rod is fully extended (or when no back pressure is present at diaphragm). If necessary, loosen nut (shown by an arrow) and turn dashpot assembly until correct adjustment is made. REPLACING RUBBER FUEL HOSES IN ENGINE COMPARTMENT The rubber fuel hoses in the engine compartment which are shown by arrows in Figure ET-19, should be replaced every 40,000 km (25,000 miles). ] 1.9 mm (0.0748 in) — ET425 Fig. ET-18 Dashpot adjustment ET-8
Engine Tune-up Rubber fuel hoses in the engine compartment which require periodic replacement are shown in the illustration below. Fig. ET-19 Fuel rubber hoses in engine compartment Rubber Hose Name Rubber Hose - Fuel Tube to Fuel Filter Rubber Hose - Fuel Filter to Fuel Pipe A Rubber Hose - 4 Way Connector to Fuel Pipe B Rubber Hose - Fuel Pipe B to Pressure Regulator Rubber Hose - 4 Way Connector to Fuel Pipe C Rubber Hose - Fuel Pipe C to Pressure Regulator Rubber Hose - Pressure Regulator to Fuel Return Pipe Rubber Hose - Fuel Return Pipe to Fuel Tank Rubber Hose - 4 Way Connector to Cold Start Valve Rubber Hose - Fuel Pipe B to Injector Rubber Hose - Fuel Pipe C to Injector Length mm (in) 180 ( 7.09 ) 240 ( 9.45 ) 95 ( 3.740) 45 ( 1.772) 95 ( 3.740) 45 ( 1.772) 95 ( 3.740) 500(19.69 ) 275(10.83 ) 38 ( 1.496) 38 ( 1.496) Number 3 3 ET-9
Page 1 and 2: ,0 *• DATSUN - «; fjffl rfi i Sf
Page 3 and 4: SECTION Gl c If DATSUN 280Z r^lODEL
Page 5 and 6: General Information IDENTIFICATION
Page 7 and 8: i General Information 1 LUBRICANT S
Page 9 and 10: .1ft. SECTION ET (• «I DATSUN 28
Page 11 and 12: Engine Tune-up v ET012 Fig. ET-7 Te
Page 13: CHECKING OPERATING PARTS OF DISTRIB
Page 17 and 18: Engine Tune-up EMISSION CONTROL SYS
Page 19 and 20: Engine Tune-up Checking vacuum cont
Page 21 and 22: ^ CHECKING SPARK TIMING CONTROL SYS
Page 23 and 24: Engine Tune-up CHECKING TRANSMISSIO
Page 25 and 26: Engine Tune-up 4. Supply fresh air
Page 27 and 28: ^ 2. If voltmeter reading is not as
Page 29 and 30: Engine Tune-up 6. Check continuity
Page 31 and 32: Engine Tune-up Checking catalyzer t
Page 33 and 34: Engine Tune-up Note: Do not heat fl
Page 35 and 36: Engine Tune-up TROUBLE DIAGNOSES AN
Page 37 and 38: Engine Tune-up Condition Probable c
Page 39 and 40: Engine Tune-up Condition Probable c
Page 41 and 42: Engine Tune-up Condition Excessive
Page 43 and 44: RL'#«W frs •: K?A: *- •f SECTI
Page 45 and 46: supported by No. 2, 3 and 4 camshaf
Page 47 and 48: 17. Remove intake manifold and heat
Page 49 and 50: Engine Mechanical INSPECTION AND RE
Page 51 and 52: ROCKER ARM AND VALVE ROCKER PIVOT C
Page 53 and 54: Engine Mechanical 3. Machine cylind
Page 55 and 56: Engine Mechanical 1 20 (0.79) 60 (2
Page 57 and 58: Engine Mechanical PISTONS, PISTON P
Page 59 and 60: Engine Mechanical L28 Crankshaft be
Page 61 and 62: Engine Mechanical Connecting rod be
Page 63 and 64: Engine Mechanical ENGINE ASSEMBLY C
Page 65 and 66:
Engine Mechanical 5. Install main b
Page 67 and 68:
Fig. EM-105 Installing crankshaft p
Page 69 and 70:
Engine Mechanical 44. Install engin
Page 71 and 72:
Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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Page 127 and 128:
THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
Page 161 and 162:
SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Page 346 and 347:
Page 348 and 349:
Page 350 and 351:
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
Page 362 and 363:
Page 364 and 365:
Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
Page 405 and 406:
BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
Page 409 and 410:
INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
Page 430 and 431:
When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
Page 437 and 438:
Steering System 1 Steering wheel 2
Page 439 and 440:
Steering System Note: Do not assemb
Page 441 and 442:
Steering System Side rod inner ball
Page 443 and 444:
Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
Page 447 and 448:
Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
Page 454 and 455:
Engine Control, Fuel & Exhaust Syst
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Page 458 and 459:
Page 461 and 462:
T£t> *:n • SECTION BF •» DATS
Page 463 and 464:
Body BF342A Fig. BF-2 Structure of
Page 465 and 466:
Body Fig. BF-3 Underbody alignment
Page 467 and 468:
Body BUMPER AND RADIATOR GRILLE CON
Page 469 and 470:
Body effect]. See Figure BF-10. (5)
Page 471 and 472:
Fig. BF-19 JF356A Adjusting hood at
Page 473 and 474:
Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
Page 477 and 478:
REMOVAL AND INSTALLATION Left door
Page 479 and 480:
Inside door handle free play 1. Par
Page 481 and 482:
Body WINDSHIELD GLASS CONTENTS FRON
Page 483 and 484:
Body TAIL GATE GLASS The instructio
Page 485 and 486:
Body SEAT BELT CONTENTS DESCRIPTION
Page 487 and 488:
Body FLOOR CONSOLE REMOVAL AND INST
Page 489 and 490:
Body BODY SEALING DESCRIPTION Seale
Page 491 and 492:
Page 493 and 494:
The main cable of each system is ge
Page 495 and 496:
INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
Page 509 and 510:
Body Electrical System Interior lam
Page 511 and 512:
Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
Page 529 and 530:
Bulb replacement Pull out socket, w
Page 531 and 532:
5. Pulling gauge out backward, disc
Page 533 and 534:
Body Electrical System Hand brake s
Page 535 and 536:
Body Electrical System Condition Fu
Page 537 and 538:
Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
Page 541 and 542:
Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
Page 551 and 552:
I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
Page 561 and 562:
REPLACEMENT Clock 1. Remove four sc
Page 563 and 564:
Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
Page 571 and 572:
Body Electrical System Warning buzz
Page 573 and 574:
Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
Page 579 and 580:
Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
Page 583 and 584:
Body Electrical System SEAT SWITCH
Page 585 and 586:
Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
Page 589 and 590:
Body Electrical System Assistant's
Page 591 and 592:
Body Electrical System Ignition swi
Page 593 and 594:
Body Electrical System Neutral swit
Page 595 and 596:
Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
Page 614 and 615:
Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
Page 618 and 619:
Air Conditioning OFF POSITION Ignit
Page 620 and 621:
Air Conditioning GENERAL SERVICE CO
Page 622 and 623:
Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
Page 626 and 627:
When charging liquefied refrigerant
Page 628 and 629:
(3) Piping • Flared section of hi
Page 630 and 631:
If system has been exposed to atmos
Page 632 and 633:
. condition^ Atr Tightening torque
Page 634 and 635:
Air Conditioning FAST IDLE ACTUATOR
Page 636 and 637:
Air Conditioning 11. In the reverse
Page 638 and 639:
Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
Page 642 and 643:
CIRCUIT DIAGRAM FOR AIR CONDITIONER
Page 644 and 645:
Noisy Insufficient cooling Blower d
Page 646 and 647:
Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
Page 654 and 655:
j VACUUM SYSTEM DIAGNOSES Air Condi
Page 656 and 657:
Air Conditioning VACUUM SYSTEM DIAG
Page 658 and 659:
Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
Page 662 and 663:
Air Conditioning HOW TO INSTALL AIR
Page 664 and 665:
Air Conditioning III. Install air c
Page 666 and 667:
Air Conditioning 5. Installation of
Page 668 and 669:
Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
Page 672 and 673:
INSTALLATION 1. Make sure that the
Page 674 and 675:
INSPECTION 1. Do not reuse old gask
Page 676 and 677:
Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
Page 682 and 683:
I A
Page 684 and 685:
Service Equipment SERVICE EQUIPMENT
Page 686 and 687:
Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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