1975 Datsun 280z FSM - Spooled up Racing

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Body Electrical System c. Check fuse holders for condition. If rust or dirt is found thereon, clean metal parts with fine-grained sandpaper until proper metal-to-metal contact is made. Poor contact of any fuse holder will often lead to voltage drop or heating in the circuit and could result in improper operation of circuit. Fusible link Color Black Green Size mm 2 (sq in) 1.25(0.049) 0.5 (0.020) The fusible link holder is mounted on the relay bracket in the engine compartment, a fusible link for electronic fuel injection system is connected between battery cable (+) and fuel injection harness. A melted fusible link can be detected by either visual or finger-tip inspection. If its condition is questionable, use circuit tester or test lamp, as required, to conduct continuity test. This continuity test can be performed in the same manner as for any conventional fuse. Notes: a. Should melting of fusible link occur, it is possible that critical circuit (power s<strong>up</strong>ply or large current carrying circuit) is shorted. In such case, carefully check and eliminate the cause of problem. b. Never wrap periphery of fusible link with vinyl tape. Extreme care should be taken with this link so that it does not come into contact with any other wiring harness or vinyl or rubber parts. 1 Relay bracket 2 Fusible link 3 Emergency switch 4 Shunt unit 5 Fusible link for electronic fuel injection system BE602A Fig. BE-12 Fusible link RELAY BRACKET The relay bracket is so installed that a number relays can be located in the same place for easy maintenance. There are two relay brackets. One is installed on the hoodledge on the right side of the engine compartment, and the other on the dash side panel. The following parts are attached to the relay brackets: A. Engine compartment 1. Voltage regulator 2. Shunt 3. Fusible link holder 4. Interlock relay 5. Ignition emergency switch 6. Seat belt relay (A/T only) 7. Water temperature relay (Non- California models) 8. Compressor relay (Optional) 9. Condenser 1 2 3 4 5 Relay bracket Fusible link Emergency switch Shunt unit Fusible link for electronic fuel injection system BE-6 BE602A 1 Condenser 2 Voltage regulator 3 Compressor relay 4 Relay bracket 5 Seat belt relay (A/T only) 6 Ignition interlock relay 7 Emergency switch BE603A Fig. BE-13 Relay bracket B. Inside passenger compartment 1. Intermittent wiper amplifier 2. Horn relay 3. Defogger relay 4. Air conditioner relay 5. Ignition interlock unit 6. Catalyzer hold relay (California models) (i BE604A 1 Engine room harness 2 Dash harness 3 Instrument harness 4 Fuse block 5 Catalyzer hold relay 6 Air-con relay 7 Defogger relay 8 Horn relay 9 Intermitter wiper relay BE592A Interval wiper amplifier Horn relay Defogger relay Air conditioner relay Catalyzer hold relay Fig. BE-14 Relay bracket
To antenna motor To rear side marker lamp(L.K) To speaker To licens lamp To rear combination lamp (LH.) DETAIL"B" B- RB' ^HEI »«ll DETAIL"C ^ To rear window defogger To rear side marker lamp(R.H) to £ To rear combination lamp(R.H.) GL B To fuel tank harness DETAIL"E" DETAIL 3 a CD m 01 o
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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SERVICE MANUAL DATSUN 280Z MODEL S3
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
Page 445 and 446: Steering System TIGHTENING TORQUE C
Page 447 and 448: Steering System 3. Instability of c
Page 449: Steering System Possible cause Corr
Page 452 and 453: ngine Control, Fuel & Exhaust Syste
Page 454 and 455: Engine Control, Fuel & Exhaust Syst
Page 461 and 462: T£t> *:n • SECTION BF •» DATS
Page 463 and 464: Body BF342A Fig. BF-2 Structure of
Page 465 and 466: Body Fig. BF-3 Underbody alignment
Page 467 and 468: Body BUMPER AND RADIATOR GRILLE CON
Page 469 and 470: Body effect]. See Figure BF-10. (5)
Page 471 and 472: Fig. BF-19 JF356A Adjusting hood at
Page 473 and 474: Body COWL TOP GRILLE AND FRONT FEND
Page 475 and 476: ADJUSTMENT TAIL GATE HINGE 1. The f
Page 477 and 478: REMOVAL AND INSTALLATION Left door
Page 479 and 480: Inside door handle free play 1. Par
Page 481 and 482: Body WINDSHIELD GLASS CONTENTS FRON
Page 483 and 484: Body TAIL GATE GLASS The instructio
Page 485 and 486: Body SEAT BELT CONTENTS DESCRIPTION
Page 487 and 488: Body FLOOR CONSOLE REMOVAL AND INST
Page 489 and 490: Body BODY SEALING DESCRIPTION Seale
Page 491 and 492: SERVICE MANUAL DATSUN 280Z MODEL S3
Page 493 and 494: The main cable of each system is ge
Page 495: INSPECTION Inspect all electrical c
Page 499 and 500: Body Electrical System LIGHTING AND
Page 501 and 502: CIRCUIT DIAGRAM OF LIGHTING SYSTEM
Page 503 and 504: Body Electrical System Hazard warni
Page 505 and 506: Body Electrical System Clearance an
Page 507 and 508: Body Electrical System Meter illumi
Page 509 and 510: Body Electrical System Interior lam
Page 511 and 512: Body Electrical System Map lamp sys
Page 513 and 514: FRONT COMBINATION LAMP Body Electri
Page 515 and 516: Body Electrical System LAMP BODY RE
Page 517 and 518: COMBINATION SWITCH The combination
Page 519 and 520: Body Electrical System \ 1 2 3 4 5
Page 521 and 522: Body Electrical System TROUBLE DIAG
Page 523 and 524: Body Electrical System 1 2 3 4 5 6
Page 525 and 526: Body Electrical System Water temper
Page 527 and 528: ^ Body Electrical System Brake warn
Page 529 and 530: Bulb replacement Pull out socket, w
Page 531 and 532: 5. Pulling gauge out backward, disc
Page 533 and 534: Body Electrical System Hand brake s
Page 535 and 536: Body Electrical System Condition Fu
Page 537 and 538: Body Electrical System Bl LEVEL AIR
Page 539 and 540: Body Electrical System 7. Remove tw
Page 541 and 542: Body Electrical System Heater cock
Page 543 and 544: Body Electrical System Heater cock
Page 545 and 546: Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
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Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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