1975 Datsun 280z FSM - Spooled up Racing

More documents

Recommendations

Info

Body Electrical System Glove box and cigarette lighter illumination system CIGARETTE LIGHTER AT STARTER MOTOR ®4—© .©J A FUSIBLE h LINK (BLACK) —(ow^of- SHUNT OFF 1st 2nd Q T 9 -J- ? o LIGHT SWITCH (COMBINATION SWITCH) , (75) t / m GLOVE BOX ^ J \ J SHUNT EARTH POINT C-2 m, WR- f®\ W C-4 6L FUSE BLOCK GLOVE BOX LAMP CIGARETTE LIGHTER ILLUMINATION LAMP C-l C-2 C-3 W JB, COMBINATION SWITCH JUNCTION BLOCK CONNECTOR C-2 C-4 C-6 Blue Brown White Fig. BE-25 COLOR W WR GL GW B CODE White White with red stripe Green with blue stripe Green with white stripe Black BE981 Circuit diagrqrn for glove box and cigarette lighter illumination BE-20
Body Electrical System Map lamp system AT STARTER MOTOR SJ p FUSIBLE hLINK (BLACK) SHUNT FUSE l0A MAP LAMP 6) •WR- OASH HARNESS SHUNT ENGINE ROOM HARNESS EARTH POINT © C-6 W n N C-l LW ^ OO oo oo oo © -W ENGINE ROOM HARNESS WR- rz n C-4 w w < i i- z 13 oe z FUSE BLOCK STARTOR MOTOR FUSIBLE LINK BOX CI C-2 C-3 " • MAP LAMP LW i=iJ ::| C-4 C-5 C-6 C-7 JUNCTION BLOCK CONNECTOR C-1 : Green C-4 : Brown C-6 : White COLOR CODE W WR B LW White White with red stripe Black Blue with white stripe BE613A Fig. BE-26 Circuit diagram for map lamp BE-21
Page 1 and 2:
,0 *• DATSUN - «; fjffl rfi i Sf
Page 3 and 4:
SECTION Gl c If DATSUN 280Z r^lODEL
Page 5 and 6:
General Information IDENTIFICATION
Page 7 and 8:
i General Information 1 LUBRICANT S
Page 9 and 10:
.1ft. SECTION ET (• «I DATSUN 28
Page 11 and 12:
Engine Tune-up v ET012 Fig. ET-7 Te
Page 13 and 14:
CHECKING OPERATING PARTS OF DISTRIB
Page 15 and 16:
Engine Tune-up Rubber fuel hoses in
Page 17 and 18:
Engine Tune-up EMISSION CONTROL SYS
Page 19 and 20:
Engine Tune-up Checking vacuum cont
Page 21 and 22:
^ CHECKING SPARK TIMING CONTROL SYS
Page 23 and 24:
Engine Tune-up CHECKING TRANSMISSIO
Page 25 and 26:
Engine Tune-up 4. Supply fresh air
Page 27 and 28:
^ 2. If voltmeter reading is not as
Page 29 and 30:
Engine Tune-up 6. Check continuity
Page 31 and 32:
Engine Tune-up Checking catalyzer t
Page 33 and 34:
Engine Tune-up Note: Do not heat fl
Page 35 and 36:
Engine Tune-up TROUBLE DIAGNOSES AN
Page 37 and 38:
Engine Tune-up Condition Probable c
Page 39 and 40:
Engine Tune-up Condition Probable c
Page 41 and 42:
Engine Tune-up Condition Excessive
Page 43 and 44:
RL'#«W frs •: K?A: *- •f SECTI
Page 45 and 46:
supported by No. 2, 3 and 4 camshaf
Page 47 and 48:
17. Remove intake manifold and heat
Page 49 and 50:
Engine Mechanical INSPECTION AND RE
Page 51 and 52:
ROCKER ARM AND VALVE ROCKER PIVOT C
Page 53 and 54:
Engine Mechanical 3. Machine cylind
Page 55 and 56:
Engine Mechanical 1 20 (0.79) 60 (2
Page 57 and 58:
Engine Mechanical PISTONS, PISTON P
Page 59 and 60:
Engine Mechanical L28 Crankshaft be
Page 61 and 62:
Engine Mechanical Connecting rod be
Page 63 and 64:
Engine Mechanical ENGINE ASSEMBLY C
Page 65 and 66:
Engine Mechanical 5. Install main b
Page 67 and 68:
Fig. EM-105 Installing crankshaft p
Page 69 and 70:
Engine Mechanical 44. Install engin
Page 71 and 72:
Engine Mechanical SPECIFICATIONS Mo
Page 73 and 74:
Engine Mechanical c) Connecting rod
Page 75 and 76:
Engine Mechanical TROUBLE DfAGNOSES
Page 77 and 78:
Engine Mechanical SPECIAL SERVICE T
Page 79 and 80:
Engine Mechanical No. Tool number &
Page 81 and 82:
«i">! fTC* **£' :. Si. SECTION EL
Page 83 and 84:
Punch mark ' Oil hole EL009 Fig.EL-
Page 85 and 86:
Engine Lubrication System SERVICE D
Page 87 and 88:
SECTION CO '%••' DATSUN 280Z MO
Page 89 and 90:
Cooling System COOLANT LEVEL The co
Page 91 and 92:
INSPECTION Check Tem-coupling for o
Page 93 and 94:
Cooling System SPECIFICATIONS Engin
Page 95 and 96:
SERVlCt MANUAL DATSUN 280Z MODEL S3
Page 97 and 98:
Engine Fuel ELECTRONIC FUEL INJECTI
Page 99 and 100:
• RjaFLOW + - AIR ROW ^ VACUUM
Page 101 and 102:
DROPPING RESISTOR (1) DROPPING RESI
Page 103 and 104:
AIR FLOW METER THROTTLE VALVE SWITC
Page 105 and 106:
Engine Fuel I) COLD START VALVE INC
Page 107 and 108:
Engine Fuel © TERMINAL © TERMINAL
Page 109 and 110:
Engine Fuel Fig. EF-20 Dropping res
Page 111 and 112:
Engine Fuel Direction of bimetal mo
Page 113 and 114:
Engine Fuel If a continuity test on
Page 115 and 116:
Connector and harness continuity ch
Page 117 and 118:
Use the same procedure as in step 9
Page 119 and 120:
THERMOTIME SW 1 COLD START VALVE I
Page 121 and 122:
THERMOTIME SW. "~l COLO START VALVE
Page 123 and 124:
THERMOTIME SW i 1 COLD START WATER
Page 125 and 126:
Page 127 and 128:
THERMOTIME SW i 1 COLD START VALVE
Page 129 and 130:
Page 131 and 132:
THERMOTIME SW. I 1 COLD START VALVE
Page 133 and 134:
Page 135 and 136:
Engine Fuel in oo r> ri2a!2Di^9 0 >
Page 137 and 138:
Engine Fuel o m o p N c o i o ' J '
Page 139 and 140:
THERMOTIME SW i 1 46 COLD START VAL
Page 141 and 142:
Page 143 and 144:
THERMOTIME SW. i 1 COLC START VALVE
Page 145 and 146:
CHECKING FUNCTIONAL PARTS 1. Contro
Page 147 and 148:
Engine Fuel 4-1. Checking on engine
Page 149 and 150:
Engine Fuel •0+ (J3!5 EF408 Fig.
Page 151 and 152:
Discharge pressure check 1. Disconn
Page 153 and 154:
4. Make sure that idle adjust screw
Page 155 and 156:
Engine Fuel Caution: When connectin
Page 157 and 158:
11. Fuel damper 1. Disconnect groun
Page 159 and 160:
15. Air regulator 1. Disconnect gro
Page 161 and 162:
SECTION EC DATSUN 280Z MODEL S30 SE
Page 163 and 164:
Emission Control System EXHAUST EMI
Page 165 and 166:
BOOST CONTROLLED DECELERATION DEVIC
Page 167 and 168:
Emission Control System B.C.D.D. so
Page 169 and 170:
TRANSMISSION CONTROLLED VACUUM ADVA
Page 171 and 172:
Emission Control System 1 Intake ma
Page 173 and 174:
Water temperature switch and E.G.R.
Page 175 and 176:
Emission Control System By means of
Page 177 and 178:
OPERATION Catalytic converter The e
Page 179 and 180:
Emission Control System Catalyzer w
Page 181 and 182:
Turn ignition switch to the IG posi
Page 183 and 184:
4. If voltmeter reading is not as s
Page 185 and 186:
Emission Control System 7. Check co
Page 187 and 188:
Emission Control System When cataly
Page 189 and 190:
Emission Control System Floor senso
Page 191 and 192:
Emission Control System If test res
Page 193 and 194:
SECTION EE DATSUN MODEL 280Z S30 SE
Page 195 and 196:
Engine Electrical System BATTERY FR
Page 197 and 198:
Engine Electrical System STARTING M
Page 199 and 200:
Engine Electrical System CONSTRUCTI
Page 201 and 202:
Engine Electrical System TERMINAL C
Page 203 and 204:
TEST PERFORMANCE TEST Starter motor
Page 205 and 206:
Engine Electrical System Condition
Page 207 and 208:
Engine Electrical System ALTERNATOR
Page 209 and 210:
ROTOR INSPECTION 1. Continuity test
Page 211 and 212:
ALTERNATOR TEST Before conducting a
Page 213 and 214:
Engine Electrical System MEASUREMEN
Page 215 and 216:
ADJUSTMENT VOLTAGE REGULATOR When r
Page 217 and 218:
Engine Electrical System TROUBLE DI
Page 219 and 220:
Engine Electrical System DISTRIBUTO
Page 221 and 222:
Engine Electrical System Fig. EE-64
Page 223 and 224:
Engine Electrical System 4. Apply g
Page 225 and 226:
Engine Electrical System Transistor
Page 227 and 228:
Engine Electrical System EE379 Fig.
Page 229 and 230:
Engine Electrical System Criterion:
Page 231 and 232:
Ignition switch ©K^ BL BW 6 \ Wate
Page 233 and 234:
Engine Electrical System ® -®- -
Page 235 and 236:
Engine Electrical System EE387 Fig.
Page 237 and 238:
Engine Electrical System IGNITION C
Page 239 and 240:
Engine Electrical System SERVICE DA
Page 241 and 242:
SERVICE MANUAL DATSUN 280Z MODEL S3
Page 243 and 244:
12. Disconnect the following cables
Page 245 and 246:
ENGINE MOUNTING INSULATORS Three in
Page 247 and 248:
SERVICE MANUAL DATSUN 280Z MODEL S3
Page 249 and 250:
( Clutch Flywheel and pressure plat
Page 251 and 252:
Clutch 4 5 to 5.0 mm (0.18 to 0.20
Page 253 and 254:
1. Pedal head rubber 2. Return spri
Page 255 and 256:
Clutch SERVICE DATA AND SPECIFICATI
Page 257 and 258:
Clutch Condition Probable cause and
Page 259:
Clutch No. Tool number & tool name
Page 262 and 263:
Transmission 4-SPEED TRANSMISSION (
Page 264 and 265:
Fig. TM-7 Removing main drive beari
Page 266 and 267:
Transmission Countershaft assembly
Page 268 and 269:
Coat oil seal and bushing with gear
Page 270 and 271:
7. Install mainshaft reverse gear,
Page 272 and 273:
GENERAL SPECIFICATIONS Transmission
Page 274 and 275:
Transmission TROUBLE DIAGNOSES AND
Page 276 and 277:
i Transmission Tool number & tool n
Page 278 and 279:
Automatic Transmission DESCRIPTION
Page 280 and 281:
Automatic Transmission HYDRAULIC CO
Page 282 and 283:
the space from (1) to (15) increase
Page 284 and 285:
1st-2nd shift valve (FSV) The FSV i
Page 286 and 287:
space from the throttle pressure (1
Page 288 and 289:
Automatic Transmission rm AT094 1 P
Page 290 and 291:
i Automatic Transmission "P" RANGE
Page 292 and 293:
Automatic Transmission "R" RANGE (R
Page 294 and 295:
Automatic Transmission "N" RANGE (N
Page 296 and 297:
"D " RANGE (LOW GEAR) The low gear
Page 298 and 299:
Automatic Transmission "D " RANGE (
Page 300 and 301:
Automatic Transmission "D 3 " RANGE
Page 302 and 303:
Automatic Transmission "D" RANGE KI
Page 304 and 305:
"2" RANGE (2ND GEAR) In "2" range t
Page 306 and 307:
Automatic Transmission "1 " RANGE (
Page 308 and 309:
Automatic Transmission "1" range (2
Page 310 and 311:
Automatic Transmission AT116 Fig. A
Page 312 and 313:
Automatic Transmission MAJOR REPAIR
Page 314 and 315:
Automatic Transmission AT 133 Fig.
Page 316 and 317:
Adjustment of front end play Select
Page 318 and 319:
3. Blow out piston by directing a j
Page 320 and 321:
Automatic Transmission [Replace if
Page 322 and 323:
Automatic Transmission Valve spring
Page 324 and 325:
Automatic Transmission TROUBLE DIAG
Page 326 and 327:
Check whether the reverse lamp and
Page 328 and 329:
Automatic Transmission CHECKING SPE
Page 330 and 331:
Automatic Transmission TROUBLE-SHOO
Page 332 and 333:
Automatic Transmission Trouble A B
Page 334 and 335:
Automatic Transmission Order Test i
Page 336 and 337:
Low & reverse brake Brake band Auto
Page 338 and 339:
Automatic Transmission SPECIAL SERV
Page 340 and 341:
Automatic Transmission Tool number
Page 342 and 343:
Propeller Shaft & Differential Carr
Page 344 and 345:
Page 346 and 347:
Page 348 and 349:
Page 350 and 351:
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
Page 362 and 363:
Page 364 and 365:
Front Axle & Front Suspension DESCR
Page 366 and 367:
8. Install hub cap. WHEEL ALIGNMENT
Page 368 and 369:
Front Axle & Front Suspension 1 Out
Page 370 and 371:
Front Axle & Front Suspension a) In
Page 372 and 373:
Front Axle & Front Suspension i REM
Page 374 and 375:
Notes: a. When tightening gland pac
Page 376 and 377:
Front Axle & Front Suspension INSPE
Page 378 and 379:
Front Axle & Front Suspension Coil
Page 380 and 381:
Front Axle & Front Suspension TROUB
Page 382 and 383:
Front Axle & Front Suspension Condi
Page 384 and 385:
Front Axle & Front Suspension No. T
Page 386 and 387:
Rear Axle & Rear Suspension DESCRIP
Page 388 and 389:
Rear Axle & Rear Suspension REAR AX
Page 390 and 391:
Rear Axle & Rear Suspension REMOVAL
Page 392 and 393:
Rear Axle & Rear Suspension 2. Jack
Page 394 and 395:
10. Remove link mounting rear brack
Page 396 and 397:
Rear Axle & Rear Suspension Front d
Page 398 and 399:
Rear Axle & Rear Suspension SPECIAL
Page 401 and 402:
SECTION BR DATSUN 280Z MODEL S30 SE
Page 403 and 404:
BRAKE PEDAL The brake pedal is inst
Page 405 and 406:
BRAKE LINE The brake lines branched
Page 407 and 408:
1, Appearance of NP-valve for S30 s
Page 409 and 410:
INSPECTION 1. fl?&> pad with carbon
Page 411 and 412:
Brake System REPLACING BRAKE SHOE R
Page 413 and 414:
Brake System 1. When assembling whe
Page 415 and 416:
Brake System MASTER-VAC CONTENTS DE
Page 417 and 418:
described under "Inspection" before
Page 419 and 420:
Retainer Brake System 3. Before ins
Page 421 and 422:
Brake System Tightening torque Unit
Page 423 and 424:
Brake System Condition Probable cau
Page 425:
Brake System SPECIAL SERVICE TOOLS
Page 428 and 429:
Wheel and Tire WHEEL AND TIRE CONTE
Page 430 and 431:
When dynamic balance is required, t
Page 433 and 434:
M SECTION ST DATSUN 280Z MODEL S30
Page 435 and 436:
impact. Thus, if the car should be
Page 437 and 438:
Steering System 1 Steering wheel 2
Page 439 and 440:
Steering System Note: Do not assemb
Page 441 and 442:
Steering System Side rod inner ball
Page 443 and 444:
Steering System Clearance 2 mm (0.0
Page 445 and 446:
Steering System TIGHTENING TORQUE C
Page 447 and 448:
Steering System 3. Instability of c
Page 449:
Steering System Possible cause Corr
Page 452 and 453:
ngine Control, Fuel & Exhaust Syste
Page 454 and 455:
Engine Control, Fuel & Exhaust Syst
Page 456 and 457:
Page 458 and 459:
Page 461 and 462: T£t> *:n • SECTION BF •» DATS
Page 463 and 464: Body BF342A Fig. BF-2 Structure of
Page 465 and 466: Body Fig. BF-3 Underbody alignment
Page 467 and 468: Body BUMPER AND RADIATOR GRILLE CON
Page 469 and 470: Body effect]. See Figure BF-10. (5)
Page 471 and 472: Fig. BF-19 JF356A Adjusting hood at
Page 473 and 474: Body COWL TOP GRILLE AND FRONT FEND
Page 475 and 476: ADJUSTMENT TAIL GATE HINGE 1. The f
Page 477 and 478: REMOVAL AND INSTALLATION Left door
Page 479 and 480: Inside door handle free play 1. Par
Page 481 and 482: Body WINDSHIELD GLASS CONTENTS FRON
Page 483 and 484: Body TAIL GATE GLASS The instructio
Page 485 and 486: Body SEAT BELT CONTENTS DESCRIPTION
Page 487 and 488: Body FLOOR CONSOLE REMOVAL AND INST
Page 489 and 490: Body BODY SEALING DESCRIPTION Seale
Page 491 and 492: SERVICE MANUAL DATSUN 280Z MODEL S3
Page 493 and 494: The main cable of each system is ge
Page 495 and 496: INSPECTION Inspect all electrical c
Page 497 and 498: To antenna motor To rear side marke
Page 499 and 500: Body Electrical System LIGHTING AND
Page 501 and 502: CIRCUIT DIAGRAM OF LIGHTING SYSTEM
Page 503 and 504: Body Electrical System Hazard warni
Page 505 and 506: Body Electrical System Clearance an
Page 507 and 508: Body Electrical System Meter illumi
Page 509: Body Electrical System Interior lam
Page 513 and 514: FRONT COMBINATION LAMP Body Electri
Page 515 and 516: Body Electrical System LAMP BODY RE
Page 517 and 518: COMBINATION SWITCH The combination
Page 519 and 520: Body Electrical System \ 1 2 3 4 5
Page 521 and 522: Body Electrical System TROUBLE DIAG
Page 523 and 524: Body Electrical System 1 2 3 4 5 6
Page 525 and 526: Body Electrical System Water temper
Page 527 and 528: ^ Body Electrical System Brake warn
Page 529 and 530: Bulb replacement Pull out socket, w
Page 531 and 532: 5. Pulling gauge out backward, disc
Page 533 and 534: Body Electrical System Hand brake s
Page 535 and 536: Body Electrical System Condition Fu
Page 537 and 538: Body Electrical System Bl LEVEL AIR
Page 539 and 540: Body Electrical System 7. Remove tw
Page 541 and 542: Body Electrical System Heater cock
Page 543 and 544: Body Electrical System Heater cock
Page 545 and 546: Body Electrical System Heater _=_ J
Page 547 and 548: Body Electrical System HORN DESCRIP
Page 549 and 550: Body Electrical System Horn AT STAR
Page 551 and 552: I Body Electrical System ADJUSTMENT
Page 553 and 554: TROUBLE DIAGNOSES AND CORRECTIONS B
Page 555 and 556: Body Electrical System Windshield w
Page 557 and 558: Body Electrical System "High" posit
Page 559 and 560: CIGARETTE LIGHTER DESCRIPTION The c
Page 561 and 562:
REPLACEMENT Clock 1. Remove four sc
Page 563 and 564:
Body Electrical System BE537 Defogg
Page 565 and 566:
Body Electrical System i i- Ct < m
Page 567 and 568:
Body Electrical System 3. Remove bo
Page 569 and 570:
©*—® Js>J AT STARTER MOTOR 6 FU
Page 571 and 572:
Body Electrical System Warning buzz
Page 573 and 574:
Body Electrical System KICKDOWN SYS
Page 575 and 576:
Body Electrical System 13 •5, tt
Page 577 and 578:
Body Electrical System c '2 •Sf I
Page 579 and 580:
Body Electrical System STARTER INTE
Page 581 and 582:
Body Electrical System TROUBLE DIAG
Page 583 and 584:
Body Electrical System SEAT SWITCH
Page 585 and 586:
Body Electrical System SEAT BELT WA
Page 587 and 588:
Inspection Remove two screws retain
Page 589 and 590:
Body Electrical System Assistant's
Page 591 and 592:
Body Electrical System Ignition swi
Page 593 and 594:
Body Electrical System Neutral swit
Page 595 and 596:
Body Electrical System Engine revol
Page 597 and 598:
Body Electrical System Emergency sw
Page 599 and 600:
Body Electrical System EMISSION WAR
Page 601 and 602:
Body Electrical System TROUBLE SHOO
Page 603:
Body Electrical System TROUBLE SHOO
Page 606 and 607:
Air Conditioning DESCRIPTION CONTEN
Page 608 and 609:
Air Conditioning REFRIGERATION SYST
Page 610 and 611:
AIR FLOW AND VACUUM SYSTEM AIR FLOW
Page 612 and 613:
Air Conditioning VENT (Ventilation)
Page 614 and 615:
Air Conditioning HEATER (FRESH) pos
Page 616 and 617:
Air Conditioning DEF (Defrost) posi
Page 618 and 619:
Air Conditioning OFF POSITION Ignit
Page 620 and 621:
Air Conditioning GENERAL SERVICE CO
Page 622 and 623:
Air Conditioning r\ Low-pressure ga
Page 624 and 625:
Air Conditioning DISCHARGING SYSTEM
Page 626 and 627:
When charging liquefied refrigerant
Page 628 and 629:
(3) Piping • Flared section of hi
Page 630 and 631:
If system has been exposed to atmos
Page 632 and 633:
. condition^ Atr Tightening torque
Page 634 and 635:
Air Conditioning FAST IDLE ACTUATOR
Page 636 and 637:
Air Conditioning 11. In the reverse
Page 638 and 639:
Air Conditioning AC282 Fig. AC-53 1
Page 640 and 641:
Air Conditioning VACUUM HOSE DIAGRA
Page 642 and 643:
CIRCUIT DIAGRAM FOR AIR CONDITIONER
Page 644 and 645:
Noisy Insufficient cooling Blower d
Page 646 and 647:
Air Conditioning Condition Probable
Page 648 and 649:
BLOWER MOTOR DIAGNOSES Air Conditio
Page 650 and 651:
Air Conditioning COMPRESSOR CLUTCH
Page 652 and 653:
Air Conditioning AIR CONDITIONER OP
Page 654 and 655:
j VACUUM SYSTEM DIAGNOSES Air Condi
Page 656 and 657:
Air Conditioning VACUUM SYSTEM DIAG
Page 658 and 659:
Air Conditioning VACUUM SYSTEM DIAG
Page 660 and 661:
Air comes out of defroster nozzles.
Page 662 and 663:
Air Conditioning HOW TO INSTALL AIR
Page 664 and 665:
Air Conditioning III. Install air c
Page 666 and 667:
Air Conditioning 5. Installation of
Page 668 and 669:
Air Conditioning COMPRESSOR CONTENT
Page 670 and 671:
1 COMPRESSOR CLUTCH The most likely
Page 672 and 673:
INSTALLATION 1. Make sure that the
Page 674 and 675:
INSPECTION 1. Do not reuse old gask
Page 676 and 677:
Air Conditioning SERVICE DATA AND S
Page 678 and 679:
Air Conditioning SPECIAL SERVICE TO
Page 680 and 681:
Air Conditioning Tool number & tool
Page 682 and 683:
I A
Page 684 and 685:
Service Equipment SERVICE EQUIPMENT
Page 686 and 687:
Service Equipment No. Tool number T
show all

1975 Datsun 280z FSM - Spooled up Racing

Create successful ePaper yourself

Delete template?

Save as template?