1975 Datsun 280z FSM - Spooled up Racing

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Cooling System TROUBLE DIAGNOSES AND CORRECTIONS Condition Loss of water Poor circulation Corrosion Overheating Overcooling Probable cause Damaged radiator seams. Leaks at heater connections or plugs. Leak at water temperature gauge. Loose joints. Damaged cylinder head gasket. Cracked cylinder block. Cracked cylinder head. Loose cylinder head bolts. Restriction in system. Insufficient coolant. Inoperative water pump. Loose fan belt. Inoperative thermostat. Excessive impurity in water. Infrequent flushing and draining of system. Malfunctioning thermostat. Radiator fin choked with mud, chaff, etc. Incorrect ignition and valve timing. Dirty oil and sludge in engine. Inoperative water pump. Loose fan belt. Restricted radiator. Inaccurate temperature gauge. Impurity in water. Malfunctioning thermostat. Inaccurate temperature gauge. Repair. Repair. Tighten. Tighten. Corrective action Replace. Check engine oil for contamination and refill as necessary. Replace. Check engine oil in crankcase for mixing with water by pulling oil level gauge. Replace. Tighten. Check hoses for crimps, and clear the system of rust and sludge by flushing radiator. Replenish. Replace. Adjust. Replace. Use soft, clean water, (rain water is satis-" factory). Cooling system should be drained and flushed thoroughly at least twice a year. Permanent antifreeze (Ethylene glycol base) can be used throughout the seasons of a year. Replace. Clean out air passage thoroughly by using air pressure from engine side of radiator. Adjust. Refill. Replace. Adjust. Flush radiator. Replace. Use soft, clean water. Replace. Replace. CO-8
SERVlCt MANUAL DATSUN 280Z MODEL S30 SERIES SECTION EF FUEL SYSTEM NISSAN AIR CLEANER EF- 2 ELECTRONIC FUEL INJECTION SYSTEM CONSTRUCTION AND FUNCTION EF- 3 NISSAN MOTOR CO., LTD. TOKYO, JAPAN
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
Page 43 and 44: RL'#«W frs •: K?A: *- •f SECTI
Page 45 and 46: supported by No. 2, 3 and 4 camshaf
Page 47 and 48: 17. Remove intake manifold and heat
Page 49 and 50: Engine Mechanical INSPECTION AND RE
Page 51 and 52: ROCKER ARM AND VALVE ROCKER PIVOT C
Page 53 and 54: Engine Mechanical 3. Machine cylind
Page 55 and 56: Engine Mechanical 1 20 (0.79) 60 (2
Page 57 and 58: Engine Mechanical PISTONS, PISTON P
Page 59 and 60: Engine Mechanical L28 Crankshaft be
Page 61 and 62: Engine Mechanical Connecting rod be
Page 63 and 64: Engine Mechanical ENGINE ASSEMBLY C
Page 65 and 66: Engine Mechanical 5. Install main b
Page 67 and 68: Fig. EM-105 Installing crankshaft p
Page 69 and 70: Engine Mechanical 44. Install engin
Page 71 and 72: Engine Mechanical SPECIFICATIONS Mo
Page 73 and 74: Engine Mechanical c) Connecting rod
Page 75 and 76: Engine Mechanical TROUBLE DfAGNOSES
Page 77 and 78: Engine Mechanical SPECIAL SERVICE T
Page 79 and 80: Engine Mechanical No. Tool number &
Page 81 and 82: «i">! fTC* **£' :. Si. SECTION EL
Page 83 and 84: Punch mark ' Oil hole EL009 Fig.EL-
Page 85 and 86: Engine Lubrication System SERVICE D
Page 87 and 88: SECTION CO '%••' DATSUN 280Z MO
Page 89 and 90: Cooling System COOLANT LEVEL The co
Page 91 and 92: INSPECTION Check Tem-coupling for o
Page 93: Cooling System SPECIFICATIONS Engin
Page 97 and 98: Engine Fuel ELECTRONIC FUEL INJECTI
Page 99 and 100: • RjaFLOW + - AIR ROW ^ VACUUM
Page 101 and 102: DROPPING RESISTOR (1) DROPPING RESI
Page 103 and 104: AIR FLOW METER THROTTLE VALVE SWITC
Page 105 and 106: Engine Fuel I) COLD START VALVE INC
Page 107 and 108: Engine Fuel © TERMINAL © TERMINAL
Page 109 and 110: Engine Fuel Fig. EF-20 Dropping res
Page 111 and 112: Engine Fuel Direction of bimetal mo
Page 113 and 114: Engine Fuel If a continuity test on
Page 115 and 116: Connector and harness continuity ch
Page 117 and 118: Use the same procedure as in step 9
Page 119 and 120: THERMOTIME SW 1 COLD START VALVE I
Page 121 and 122: THERMOTIME SW. "~l COLO START VALVE
Page 123 and 124: THERMOTIME SW i 1 COLD START WATER
Page 127 and 128: THERMOTIME SW i 1 COLD START VALVE
Page 131 and 132: THERMOTIME SW. I 1 COLD START VALVE
Page 135 and 136: Engine Fuel in oo r> ri2a!2Di^9 0 >
Page 137 and 138: Engine Fuel o m o p N c o i o ' J '
Page 139 and 140: THERMOTIME SW i 1 46 COLD START VAL
Page 143 and 144: THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
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Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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