1975 Datsun 280z FSM - Spooled up Racing

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Air Conditioning HOW TO INSTALL AIR CONDITIONER I. First, remove the heater unit from the passenger compartment side. Prior to removal prepare the engine compartment by: 1) Removing battery negative cable 2) Draining engine coolant 3) Removing engine hood 4) Disconnecting inlet and outlet heater hoses and removing grommet that seals the clearance between tube and dash panel Note: Take care not to damage the heater unit during removal because, once removed the heater unit can be used, after suitable modifications, as a component of the air conditioner. 1. Remove console box and glove box. 2. Remove instrument finisher from the center of the instrument panel. See Figure AC-44. 3. Remove defroster ducts. 4. Remove two finisher brackets. 5. Remove 3-way air duct. See Figure AC-50. 6. Remove blower housing by removing three mounting bolts. In removing blower housing, disconnect control cable for air intake door and two wiring connectors for blower motor and resistor. 7. Remove three control cables from the heater unit. 8. Disconnect wiring connectors of heater sub harness from heater control assembly and dash harness. Discard heater sub harness. 9. Remove heater air duct with heater control assembly as an assembly from the heater unit by removing four attaching screws. See Figure AC-59. Since it is useless as a component of air conditioner, discard the removed assembly. 10. Remove two instrument panel center stays. See Figure AC-51. 11. Remove heater unit by removing two nuts from the engine compartment side and then two bolts from the passenger compartment side. 0-®-® II. Modify the heater component parts for use as the component parts of the air conditioner according to the following procedure AC-58 1 Heater air duct 2 Heater control assembly 3 Heater unit AC316 Fig. AC-59 Removing heater air duct 1 Screws 2 Blower housing 3 Blower motor 4 Spacers 5 Screws 6 Air intake door actuator 7 8 9 10 11 12 13 14 15 Fig. AC-60 Air intake housing and Snap ring Return spring Air intake housing Screws Resistor Spring Air intake door lever Screw Control cable clamp blower motor AIR INTAKE HOUSING AND BLOWER MOTOR See Figure AC-60. 1. Remove two screws (fj) attaching resistor to blower housing, and take out resistor (jj). Replace resistor with a new one for air conditioner.
Air Conditioning 2. Remove air intake door lever © and spring @. Newly assemble vacuum actuator (6), using two screws ® and snap ring (7). Replace return spring with one (§) designed for air conditioner. HEATER UNIT 1 2 3 4 5 6 7 8 9 10 11 12 13 Screw Screw Spring hanger Spring Mode door lever Screws Mode door actuator Screws Heater unit bracket Heater unit bracket Heater unit Mode door lever Spring return 14 15 16 17 18 19 20 21 22 23 24 Spring hanger Screw Screw Snap ring Evaporator housing and control assembly Screws Screws Vacuum water cock Screws Hose connector Screw AC318 Fig. AC-SI Heater unit 1. Loosen two water hose clamps, take off two screws @> , then remove hose connector @) from heater unit @. Newly install vacuum water cock 2. Remove spring (4) and spring hanger (3) , then remove mode door lever (5) . Install mode door lever © , spring hanger ® and spring @ . Then assemble mode door actuator (7) using two screws (6) and snap ring ©• AC-59 3. Temporarily install heater unit brackets (9) and @ to the heater unit body. 4. Install two vacuum hoses to mode door actuator referring to Figure AC-55.
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
Page 612 and 613: Air Conditioning VENT (Ventilation)
Page 614 and 615: Air Conditioning HEATER (FRESH) pos
Page 616 and 617: Air Conditioning DEF (Defrost) posi
Page 618 and 619: Air Conditioning OFF POSITION Ignit
Page 620 and 621: Air Conditioning GENERAL SERVICE CO
Page 622 and 623: Air Conditioning r\ Low-pressure ga
Page 624 and 625: Air Conditioning DISCHARGING SYSTEM
Page 626 and 627: When charging liquefied refrigerant
Page 628 and 629: (3) Piping • Flared section of hi
Page 630 and 631: If system has been exposed to atmos
Page 632 and 633: . condition^ Atr Tightening torque
Page 634 and 635: Air Conditioning FAST IDLE ACTUATOR
Page 636 and 637: Air Conditioning 11. In the reverse
Page 638 and 639: Air Conditioning AC282 Fig. AC-53 1
Page 640 and 641: Air Conditioning VACUUM HOSE DIAGRA
Page 642 and 643: CIRCUIT DIAGRAM FOR AIR CONDITIONER
Page 644 and 645: Noisy Insufficient cooling Blower d
Page 646 and 647: Air Conditioning Condition Probable
Page 648 and 649: BLOWER MOTOR DIAGNOSES Air Conditio
Page 650 and 651: Air Conditioning COMPRESSOR CLUTCH
Page 652 and 653: Air Conditioning AIR CONDITIONER OP
Page 654 and 655: j VACUUM SYSTEM DIAGNOSES Air Condi
Page 656 and 657: Air Conditioning VACUUM SYSTEM DIAG
Page 658 and 659: Air Conditioning VACUUM SYSTEM DIAG
Page 660 and 661: Air comes out of defroster nozzles.
Page 664 and 665: Air Conditioning III. Install air c
Page 666 and 667: Air Conditioning 5. Installation of
Page 668 and 669: Air Conditioning COMPRESSOR CONTENT
Page 670 and 671: 1 COMPRESSOR CLUTCH The most likely
Page 672 and 673: INSTALLATION 1. Make sure that the
Page 674 and 675: INSPECTION 1. Do not reuse old gask
Page 676 and 677: Air Conditioning SERVICE DATA AND S
Page 678 and 679: Air Conditioning SPECIAL SERVICE TO
Page 680 and 681: Air Conditioning Tool number & tool
Page 682 and 683: I A
Page 684 and 685: Service Equipment SERVICE EQUIPMENT
Page 686 and 687: Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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