1975 Datsun 280z FSM - Spooled up Racing

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Service Equipment SERVICE EQUIPMENT GENERAL DESCRIPTION GENERAL SPECIFICATIONS Special Tools play an important role in the maintenance of cars. These are essential to the safe, accurate and speedy servicing. The working times listed in the column under FLAT RATE TIME in FLAT RATE SCHEDULE are based on the use of Special Tools. The identification code of maintenance tools is made <strong>up</strong> of 2 alphabetical letters and 8-digital figures. The heading two letters roughly classify tools or equipments as: KV00000000 ST00000000 EM00000000 EG000OOO00 GGOOOOOOOO HTOOOOOOOO Special Tool Engine Overhauling Machine Engine Service for Gasoline General Gauge Hand Tool TOOL LIST No. Tool number Tool name Reference 1. ENGINE ST0501S000 Engine stand assembly - ST05011000 Engine stand - ST05012000 ST05340000 STl6540000 ST10120000 STl 7420001 ST19320000 ST1651S000 - ST16511000 - STl6512001 STl3030001 STl2070000 ST1103S000 - STl1031000 - STl1032000 Base Engine attachment Crank pulley puller • Cylinder head bolt wrench Chain stopper Oil filter wrench Crankshaft main bearing c<strong>up</strong> puller Puller body Adapter Piston pin press stand Valve lifter Valve guide reamer set Reamer [12.2 mm (0.480 in) dia.] Reamer [8.0 mm (0.3150 in) dia.] - STl 1033000 Drift SE-2
Service Equipment No. Tool number Tool name Reference STl1650001 Valve seat cutter set ST15310000 Crankshaft rear oil seal drift EM03470000 Piston ring compressor ST1524S000 Front oil seal drift set - STl5241000 Drift (press in) - STl5242000 Drift (press out) - STl 5243000 Drift bar ST10640001 Pivot adjuster STl6610001 Pilot bush puller ST07010000 Engine carrier 2. CLUTCH ST16610001 Pilot bush puller ST20050010 Clutch assembly base plate ST20050051 Set bolt ST20050100 Clutch assembly distance piece ST20050220 Height gauge ST20050240 Diaphragm spring adjusting wrench ST20630000 Clutch aligning bar GG94310000 Brake pipe torque wrench 3. MANUAL TRANSMISSION ST22360001 Drift C ST22460( 1 Mainshaft overdrive bearing puller ST23540000 Fork rod pin punch ST23800000 Transmission adapter ST23810001 Setting plate adapter ST23840000 Expander ST23860000 Counter gear drift ST23870000 Transmission press stand ST3003S000 Drive pinion bearing replacer 4. AUTOMATIC TRANSMISSION ST25050001 ST07870000 ST25850000 ST25420001 GG93010000 ST25512001 ST25160000 HT69860000 ST25320001 Oil pressure gauge set Transmission case stand Sliding hammers Clutch spring compressor Torque wrench Socket extension Torque driver Snap ring remover Snap ring remover SE-3
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
Page 430 and 431:
When dynamic balance is required, t
Page 433 and 434:
M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
Page 437 and 438:
Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
Page 445 and 446:
Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
Page 463 and 464:
Body BF342A Fig. BF-2 Structure of
Page 465 and 466:
Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
Page 469 and 470:
Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
Page 473 and 474:
Body COWL TOP GRILLE AND FRONT FEND
Page 475 and 476:
ADJUSTMENT TAIL GATE HINGE 1. The f
Page 477 and 478:
REMOVAL AND INSTALLATION Left door
Page 479 and 480:
Inside door handle free play 1. Par
Page 481 and 482:
Body WINDSHIELD GLASS CONTENTS FRON
Page 483 and 484:
Body TAIL GATE GLASS The instructio
Page 485 and 486:
Body SEAT BELT CONTENTS DESCRIPTION
Page 487 and 488:
Body FLOOR CONSOLE REMOVAL AND INST
Page 489 and 490:
Body BODY SEALING DESCRIPTION Seale
Page 491 and 492:
Page 493 and 494:
The main cable of each system is ge
Page 495 and 496:
INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
Page 499 and 500:
Body Electrical System LIGHTING AND
Page 501 and 502:
CIRCUIT DIAGRAM OF LIGHTING SYSTEM
Page 503 and 504:
Body Electrical System Hazard warni
Page 505 and 506:
Body Electrical System Clearance an
Page 507 and 508:
Body Electrical System Meter illumi
Page 509 and 510:
Body Electrical System Interior lam
Page 511 and 512:
Body Electrical System Map lamp sys
Page 513 and 514:
FRONT COMBINATION LAMP Body Electri
Page 515 and 516:
Body Electrical System LAMP BODY RE
Page 517 and 518:
COMBINATION SWITCH The combination
Page 519 and 520:
Body Electrical System \ 1 2 3 4 5
Page 521 and 522:
Body Electrical System TROUBLE DIAG
Page 523 and 524:
Body Electrical System 1 2 3 4 5 6
Page 525 and 526:
Body Electrical System Water temper
Page 527 and 528:
^ Body Electrical System Brake warn
Page 529 and 530:
Bulb replacement Pull out socket, w
Page 531 and 532:
5. Pulling gauge out backward, disc
Page 533 and 534:
Body Electrical System Hand brake s
Page 535 and 536:
Body Electrical System Condition Fu
Page 537 and 538:
Body Electrical System Bl LEVEL AIR
Page 539 and 540:
Body Electrical System 7. Remove tw
Page 541 and 542:
Body Electrical System Heater cock
Page 543 and 544:
Body Electrical System Heater cock
Page 545 and 546:
Body Electrical System Heater _=_ J
Page 547 and 548:
Body Electrical System HORN DESCRIP
Page 549 and 550:
Body Electrical System Horn AT STAR
Page 551 and 552:
I Body Electrical System ADJUSTMENT
Page 553 and 554:
TROUBLE DIAGNOSES AND CORRECTIONS B
Page 555 and 556:
Body Electrical System Windshield w
Page 557 and 558:
Body Electrical System "High" posit
Page 559 and 560:
CIGARETTE LIGHTER DESCRIPTION The c
Page 561 and 562:
REPLACEMENT Clock 1. Remove four sc
Page 563 and 564:
Body Electrical System BE537 Defogg
Page 565 and 566:
Body Electrical System i i- Ct < m
Page 567 and 568:
Body Electrical System 3. Remove bo
Page 569 and 570:
©*—® Js>J AT STARTER MOTOR 6 FU
Page 571 and 572:
Body Electrical System Warning buzz
Page 573 and 574:
Body Electrical System KICKDOWN SYS
Page 575 and 576:
Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
Page 581 and 582:
Body Electrical System TROUBLE DIAG
Page 583 and 584:
Body Electrical System SEAT SWITCH
Page 585 and 586:
Body Electrical System SEAT BELT WA
Page 587 and 588:
Inspection Remove two screws retain
Page 589 and 590:
Body Electrical System Assistant's
Page 591 and 592:
Body Electrical System Ignition swi
Page 593 and 594:
Body Electrical System Neutral swit
Page 595 and 596:
Body Electrical System Engine revol
Page 597 and 598:
Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
Page 603:
Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
Page 608 and 609:
Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
Page 612 and 613:
Air Conditioning VENT (Ventilation)
Page 614 and 615:
Air Conditioning HEATER (FRESH) pos
Page 616 and 617:
Air Conditioning DEF (Defrost) posi
Page 618 and 619:
Air Conditioning OFF POSITION Ignit
Page 620 and 621:
Air Conditioning GENERAL SERVICE CO
Page 622 and 623:
Air Conditioning r\ Low-pressure ga
Page 624 and 625:
Air Conditioning DISCHARGING SYSTEM
Page 626 and 627:
When charging liquefied refrigerant
Page 628 and 629:
(3) Piping • Flared section of hi
Page 630 and 631:
If system has been exposed to atmos
Page 632 and 633:
. condition^ Atr Tightening torque
Page 634 and 635: Air Conditioning FAST IDLE ACTUATOR
Page 636 and 637: Air Conditioning 11. In the reverse
Page 638 and 639: Air Conditioning AC282 Fig. AC-53 1
Page 640 and 641: Air Conditioning VACUUM HOSE DIAGRA
Page 642 and 643: CIRCUIT DIAGRAM FOR AIR CONDITIONER
Page 644 and 645: Noisy Insufficient cooling Blower d
Page 646 and 647: Air Conditioning Condition Probable
Page 648 and 649: BLOWER MOTOR DIAGNOSES Air Conditio
Page 650 and 651: Air Conditioning COMPRESSOR CLUTCH
Page 652 and 653: Air Conditioning AIR CONDITIONER OP
Page 654 and 655: j VACUUM SYSTEM DIAGNOSES Air Condi
Page 656 and 657: Air Conditioning VACUUM SYSTEM DIAG
Page 658 and 659: Air Conditioning VACUUM SYSTEM DIAG
Page 660 and 661: Air comes out of defroster nozzles.
Page 662 and 663: Air Conditioning HOW TO INSTALL AIR
Page 664 and 665: Air Conditioning III. Install air c
Page 666 and 667: Air Conditioning 5. Installation of
Page 668 and 669: Air Conditioning COMPRESSOR CONTENT
Page 670 and 671: 1 COMPRESSOR CLUTCH The most likely
Page 672 and 673: INSTALLATION 1. Make sure that the
Page 674 and 675: INSPECTION 1. Do not reuse old gask
Page 676 and 677: Air Conditioning SERVICE DATA AND S
Page 678 and 679: Air Conditioning SPECIAL SERVICE TO
Page 680 and 681: Air Conditioning Tool number & tool
Page 682 and 683: I A
Page 686 and 687: Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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