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1975 Datsun 280z FSM - Spooled up Racing

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Automatic Transmission<br />

MAJOR REPAIR OPERATION<br />

CONTENTS<br />

SERVICE NOTICE FOR DISASSEMBLY<br />

AND ASSEMBLY<br />

TORQUE CONVERTER<br />

INSPECTION<br />

TRANSMISSION<br />

DISASSEMBLY<br />

INSPECTION<br />

ASSEMBLY<br />

AT-36<br />

AT-36<br />

AT-36<br />

AT-36<br />

AT-36<br />

AT-38<br />

AT-38<br />

COMPONENT PARTS<br />

FRONT CLUTCH<br />

REAR CLUTCH<br />

LOW & REVERSE BRAKE<br />

SERVO PISTON<br />

GOVERNOR<br />

OIL PUMP<br />

PLANETARY CARRIER<br />

CONTROL VALVE<br />

AT-40<br />

AT-40<br />

AT-41<br />

AT-42<br />

AT-42<br />

AT-43<br />

AT-43<br />

AT-44<br />

AT-44<br />

SERVICE NOTICE<br />

FOR DISASSEMBLY<br />

AND ASSEMBLY<br />

1. It is advisable that repair operations<br />

be carried out in a dust-proof<br />

room.<br />

2. Due to the differences of the<br />

engine capacities, the specifications of<br />

component parts for each model's<br />

transmission may be different. They<br />

do, however, have common adjustment<br />

and repair procedures as well as<br />

cleaning and inspection procedures,<br />

outlined hereinafter.<br />

3. During repair operations, refer to<br />

"Service Data and Specifications" section<br />

. for the correct parts for each<br />

model.<br />

4. Before removing any of subassemblies,<br />

thoroughly clean the outside<br />

of the transmission to prevent dirt<br />

from entering the mechanical parts.<br />

5. Do not use a waste rag. Use a<br />

nylon or paper cloth.<br />

6. After disassembling, wash all disassembled<br />

parts, and examine them to<br />

see if there are any worn, damaged or<br />

defective parts, and how they are<br />

affected. Refer to "Service Data" for<br />

the extent of damage that justifies<br />

replacement.<br />

7. As a rule, packings, seals and<br />

similar parts once disassembled should<br />

be replaced with new ones.<br />

TORQUE CONVERTER<br />

The torque converter is a welded<br />

construction and can not be disassembled.<br />

INSPECTION<br />

1. Check torque converter f or a ny<br />

sign of damage, bending, oil leak or<br />

deformation. If necessary, replace.<br />

2. Remove rust from pilots and<br />

bosses completely.<br />

If torque converter oil is fouled or<br />

contaminated due to burnt clutch,<br />

flush the torque converter as follows:<br />

(1) Drain oil in torque converter.<br />

(2) Pour non lead gasoline or kerosene<br />

into torque converter [approximately<br />

0.5 liter (1 l A U.S.pt., % Imp.<br />

pt.)].<br />

(3) Blow air into torque converter<br />

and flush and drain out gasoline.<br />

(4) Fill torque converter with<br />

torque converter oil [approximately<br />

0.5 liter (1 Vi U.S.pt., J4 Imp.pt.)].<br />

(5) Again blow air into torque converter,<br />

and drain torque converter oil.<br />

TRANSMISSION<br />

DISASSEMBLY<br />

1. Drain oil from the end of rear<br />

extension. Mount transmission on<br />

Transmission Case Stand ST07870000<br />

or ST07860000. Remove oil pan. See<br />

Figure AT-52.<br />

ATI 18<br />

Fig. AT-52 Removing oil pan<br />

AT-36<br />

2. Remove bolts securing converter<br />

housing to transmission case. Remove<br />

torque converter.<br />

3. Remove speedometer pinion<br />

sleeve bolt. Withdraw pinion.<br />

4. Remove downshift solenoid and<br />

vacuum diaphragm. Do not leave diaphragm<br />

rod at this stage of disassembly.<br />

Rod is assembled in top of<br />

vacuum diaphragm. See Figure AT-53.<br />

AT119<br />

Fig. AT-53 Downshift solenoid and<br />

vacuum diaphragm<br />

5. Remove bolts which hold valve<br />

body to transmission case. See Figure<br />

AT-54.<br />

M<br />

^<br />

AT120<br />

Fig. AT-54 Removing valve body<br />

6. Loosen lock nut (2) on piston<br />

stem 0 as shown in Figure AT-55.<br />

Then tighten piston stem in order to<br />

prevent front clutch drum from falling<br />

when oil pump is withdrawn.

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