1975 Datsun 280z FSM - Spooled up Racing

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Air Conditioning DESCRIPTION CONTENTS OUTLINE OF AIR CONDITIONER FEATURES REFRIGERATION SYSTEM EVAPORATOR COMPRESSOR CONDENSER RECEIVER DRIER EXPANSION VALVE AC- 2 AIR FLOW AND VACUUM SYSTEM AC- 6 AC- 2 AIR FLOW AC- 6 AC- 4 VACUUM SYSTEM AC-13 AC- 4 ELECTRICAL CIRCUIT AC-13 AC-4 BLOWER MOTOR OPERATION AC-13 AC-4 COMPRESSOR OPERATION AC-13 AC- 5 MAGNET VALVE (VACUUM SOURCE) AC- 5 OPERATION AC-1 3 OUTLINE OF AIR CONDITIONER The air conditioner is a combined unit of an evaporator, heater and blower and provides heating and cooling functions. In addition, it has bilevel and ventilation functions, enabling comfortable air conditioning at all seasons. Its control system consists of a mechanical system using cables and engine vacuum and electric system. All units are housed in the dash panel, 'thereby assuring driving comfort. The functional principle of this system is as shown in Figure AC-1. Heater core Evaporator Fig. AC-1 ' Blower motor AC227 Principle of air flow The component units of the air conditioner are installed in the engine room and passenger compartment; the compressor and condenser in the former and the unit comprising the evaporator, heater and blower and its control in the latter. The units in the passenger compartment are summarized as below: Air intake housing This housing is internally provided with an air intake door that takes in outside air. Blower housing The housing contains a blower motor, by which the air is blown to the heater and evaporator. Evaporator housing An evaporator is contained in this housing, which cools air passing through the fins with refrigerant circulating in the system. Heater unit A heater core is housed in this unit, in which hot water from the engine runs to warm the air passing through the fins. FEATURES 1. When the AIR lever is set in BI-LEVEL position, the mode door is set halfway between the full open and full close positions. Fresh air is blown out from the outlets in the instrument panel and warm air from underfoot, thus providing ventilation and heating functions at the same time. 2. The mode door to divert air flow and the air intake door are opened and closed by means of the vacuum actuator. 3. The control of hot water flowing to the heater is carried out by the vacuum-operating water cock and the water cock that controls the amount of hot water. 4. When the air conditioner is in A/C, the temperature is adjusted by automatically switching the compressor on or off by means of the thermostat. 5. The air conditioner can be operated with the fast idle control device during idling. AC-2
Side outlet > o CO To floor O to o o 3 a > o 1 2 3 4 5 6 7 8 9 10 11 12 13 Evaporator housing Mode door actuator Evaporator Mode door Heater core Vacuum cock Air intake housing Air intake door Air intake door actuator Blower housing Blower motor Heater door Defroster nozzle To floor Side outlet
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
Page 555 and 556: Body Electrical System Windshield w
Page 557 and 558: Body Electrical System "High" posit
Page 559 and 560: CIGARETTE LIGHTER DESCRIPTION The c
Page 561 and 562: REPLACEMENT Clock 1. Remove four sc
Page 563 and 564: Body Electrical System BE537 Defogg
Page 565 and 566: Body Electrical System i i- Ct < m
Page 567 and 568: Body Electrical System 3. Remove bo
Page 569 and 570: ©*—® Js>J AT STARTER MOTOR 6 FU
Page 571 and 572: Body Electrical System Warning buzz
Page 573 and 574: Body Electrical System KICKDOWN SYS
Page 575 and 576: Body Electrical System 13 •5, tt
Page 577 and 578: Body Electrical System c '2 •Sf I
Page 579 and 580: Body Electrical System STARTER INTE
Page 581 and 582: Body Electrical System TROUBLE DIAG
Page 583 and 584: Body Electrical System SEAT SWITCH
Page 585 and 586: Body Electrical System SEAT BELT WA
Page 587 and 588: Inspection Remove two screws retain
Page 589 and 590: Body Electrical System Assistant's
Page 591 and 592: Body Electrical System Ignition swi
Page 593 and 594: Body Electrical System Neutral swit
Page 595 and 596: Body Electrical System Engine revol
Page 597 and 598: Body Electrical System Emergency sw
Page 599 and 600: Body Electrical System EMISSION WAR
Page 601 and 602: Body Electrical System TROUBLE SHOO
Page 603: Body Electrical System TROUBLE SHOO
Page 608 and 609: Air Conditioning REFRIGERATION SYST
Page 610 and 611: AIR FLOW AND VACUUM SYSTEM AIR FLOW
Page 612 and 613: Air Conditioning VENT (Ventilation)
Page 614 and 615: Air Conditioning HEATER (FRESH) pos
Page 616 and 617: Air Conditioning DEF (Defrost) posi
Page 618 and 619: Air Conditioning OFF POSITION Ignit
Page 620 and 621: Air Conditioning GENERAL SERVICE CO
Page 622 and 623: Air Conditioning r\ Low-pressure ga
Page 624 and 625: Air Conditioning DISCHARGING SYSTEM
Page 626 and 627: When charging liquefied refrigerant
Page 628 and 629: (3) Piping • Flared section of hi
Page 630 and 631: If system has been exposed to atmos
Page 632 and 633: . condition^ Atr Tightening torque
Page 634 and 635: Air Conditioning FAST IDLE ACTUATOR
Page 636 and 637: Air Conditioning 11. In the reverse
Page 638 and 639: Air Conditioning AC282 Fig. AC-53 1
Page 640 and 641: Air Conditioning VACUUM HOSE DIAGRA
Page 642 and 643: CIRCUIT DIAGRAM FOR AIR CONDITIONER
Page 644 and 645: Noisy Insufficient cooling Blower d
Page 646 and 647: Air Conditioning Condition Probable
Page 648 and 649: BLOWER MOTOR DIAGNOSES Air Conditio
Page 650 and 651: Air Conditioning COMPRESSOR CLUTCH
Page 652 and 653: Air Conditioning AIR CONDITIONER OP
Page 654 and 655: j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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