1975 Datsun 280z FSM - Spooled up Racing

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Engine Mechanical Condition Seized valve seat. Excessively worn cylinder and piston. Faulty connecting rod. Faulty crankshaft bearing. Probable cause Improper valve clearnce. Weakned valve spring. Thin valve head edge. Narrow valve seat. Overheating. Over speeding. Stuck valve guide. Shortage of engine oil. Dirty engine oil. Poor quality of oil. Overheating Wrong assembly of piston with connecting rod. Improper piston ring clearance. Broken piston ring. Dirty air cleaner. Mixture too rich. Engine over run. Stuck choke valve. Over choking. Shortage of engine oil. Low oil pressure. Poor quality engine oil. Rough surface of crankshaft. Clogged oil passage. Bearing worn or eccentric. Bearing improperly assembled. Loose bearing. Incorrect connecting rod alignment. Shortage of engine oil. Low oil pressure. Poor quality engine oil. Crankshaft journal worn or out-of-round. Clogged oil passage in crankshaft. Bearing worn or eccentric. Bearing improperly assembled. Eccentric crankshaft or bearing. Adjust. Replace. Replace valve. Reface. Repair or replace. Corrective action Drive at proper speed. Repair. Add or replace oil. Clean crankcase, replace oil and oil filter element. Use proper oil. Repair or replace. Repair or replace. Adjust. Replace. Clean. Adjust. Drive at proper speeds. Clean and adjust. Start correct way. Add oil. Correct. Use proper oil. Grind and replace bearing. Clean. Replace. Correct. Replace. Repair or replace. Add or replace. Correct. Use specified oil. Repair. Clean. Replace. Correct. Replace. EM-34
Engine Mechanical SPECIAL SERVICE TOOLS No. I Tool number & tool name Description Unit: mm (in) For use on Reference page or figure No. 1. ST19320000 Oil filter wrench Used to take out oil filter. In tightening the filter, do not use this tool. To prevent excess tightening, always install by hand. All models Page EM4 120 (4.7) ^3 SE197 2. ST05340000 Engine attachment Attachment for setting the engine on the engine stand. L20A L24 L26 Fig. EM-9 Page EM-22 SE292 ST0501S000 Engine stand assembly Used for disassembling or assembling engine block or differential carrier throughout 360° in all directions. All models Fig. EM-9 Page EM-22 ST05011000 Engine stand ST05012000 Base SE184 ST16540000 Puller crank pulley For removing the crank pulley with damper. L20A L24 L26 Fig.EM-1* SE293 EM-35
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
Page 25 and 26: Engine Tune-up 4. Supply fresh air
Page 27 and 28: ^ 2. If voltmeter reading is not as
Page 29 and 30: Engine Tune-up 6. Check continuity
Page 31 and 32: Engine Tune-up Checking catalyzer t
Page 33 and 34: Engine Tune-up Note: Do not heat fl
Page 35 and 36: Engine Tune-up TROUBLE DIAGNOSES AN
Page 37 and 38: Engine Tune-up Condition Probable c
Page 39 and 40: Engine Tune-up Condition Probable c
Page 41 and 42: Engine Tune-up Condition Excessive
Page 43 and 44: RL'#«W frs •: K?A: *- •f SECTI
Page 45 and 46: supported by No. 2, 3 and 4 camshaf
Page 47 and 48: 17. Remove intake manifold and heat
Page 49 and 50: Engine Mechanical INSPECTION AND RE
Page 51 and 52: ROCKER ARM AND VALVE ROCKER PIVOT C
Page 53 and 54: Engine Mechanical 3. Machine cylind
Page 55 and 56: Engine Mechanical 1 20 (0.79) 60 (2
Page 57 and 58: Engine Mechanical PISTONS, PISTON P
Page 59 and 60: Engine Mechanical L28 Crankshaft be
Page 61 and 62: Engine Mechanical Connecting rod be
Page 63 and 64: Engine Mechanical ENGINE ASSEMBLY C
Page 65 and 66: Engine Mechanical 5. Install main b
Page 67 and 68: Fig. EM-105 Installing crankshaft p
Page 69 and 70: Engine Mechanical 44. Install engin
Page 71 and 72: Engine Mechanical SPECIFICATIONS Mo
Page 73 and 74: Engine Mechanical c) Connecting rod
Page 75: Engine Mechanical TROUBLE DfAGNOSES
Page 79 and 80: Engine Mechanical No. Tool number &
Page 81 and 82: «i">! fTC* **£' :. Si. SECTION EL
Page 83 and 84: Punch mark ' Oil hole EL009 Fig.EL-
Page 85 and 86: Engine Lubrication System SERVICE D
Page 87 and 88: SECTION CO '%••' DATSUN 280Z MO
Page 89 and 90: Cooling System COOLANT LEVEL The co
Page 91 and 92: INSPECTION Check Tem-coupling for o
Page 93 and 94: Cooling System SPECIFICATIONS Engin
Page 95 and 96: SERVlCt MANUAL DATSUN 280Z MODEL S3
Page 97 and 98: Engine Fuel ELECTRONIC FUEL INJECTI
Page 99 and 100: • RjaFLOW + - AIR ROW ^ VACUUM
Page 101 and 102: DROPPING RESISTOR (1) DROPPING RESI
Page 103 and 104: AIR FLOW METER THROTTLE VALVE SWITC
Page 105 and 106: Engine Fuel I) COLD START VALVE INC
Page 107 and 108: Engine Fuel © TERMINAL © TERMINAL
Page 109 and 110: Engine Fuel Fig. EF-20 Dropping res
Page 111 and 112: Engine Fuel Direction of bimetal mo
Page 113 and 114: Engine Fuel If a continuity test on
Page 115 and 116: Connector and harness continuity ch
Page 117 and 118: Use the same procedure as in step 9
Page 119 and 120: THERMOTIME SW 1 COLD START VALVE I
Page 121 and 122: THERMOTIME SW. "~l COLO START VALVE
Page 123 and 124: THERMOTIME SW i 1 COLD START WATER
Page 125 and 126: THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
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Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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