1975 Datsun 280z FSM - Spooled up Racing

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WARNING BUZZER INTERLOCK UNIT m o 00 EMERGENCY SWITCH op' to ^1 V| o o I o 3 3 1 Seat be 2 Fuel w 3 Rear d o BE653A
Body Electrical System EMISSION WARNING SYSTEM CONTENTS CATALYZER WARNING SYSTEM WARNING LAMP TROUBLE SHOOTING GUIDE BE-109 BE-109 BE-111 FLOOR TEMPERATURE WARNING SYSTEM WARNING LAMP TROUBLE SHOOTING GUIDE BE-111 BE-111 BE-113 CATALYZER WARNING SYSTEM (for California) The catalyzer warning system consists of a catalyzer temperature sensor, switching module, catalyzer warning lamp, catalyzer hold relay and harnesses. If the temperature of the catalyzer rises abnormally exceeding 1,100°C (2,012°F), the catalyzer warning lamp lights to indicate an abnormal condition in the engine. The warning lamp also lights during operation of the starter motor, permitting inspection of the lamps condition. The lamp goes out after the engine starts. Refer to Section EC for details. Lamp body replacement 1. Pull heater control knobs off. 2. Remove four screws retaining instrument finisher to instrument panel. 3. Pull instrument finisher forward slightly, and disconnect lead wires at three connectors. Instrument finisher can then be removed from instrument panel. Note: Three connectors are for map lamp, catalyzer warning lamp (California models) and floor temperature warning lamp (California models). 4. Remove two screws retaining warning lamp body to instrument finisher. Lamp body can then be taken out. 5. Installation is in the reverse sequence of removal. WARNING LAMP Bulb replacement 1. Pull heater control knobs off. 2. Remove four screws retaining instrument finisher to instrument panel. 3. Pull instrument finisher forward slightly, and disconnect lead wires at three connectors. Instrument finisher can then be removed from instrument panel. Note: Three connectors are for map lamp, catalyzer warning lamp (California models) and floor temperature warning lamp (California models). BE654A WW 4. Twist socket behind warning lamp and take out socket with bulb. 5. Installation is in the reverse sequence of removal. Bulb wattage: Catalyzer warning lamp . . 1-4W BE-109 BE617A 1 Catalyzer warning lamp 2 Map lamp 3 Floor temperature warning lamp Fig. BE-178 Catalyzer warning lamp
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
Page 547 and 548: Body Electrical System HORN DESCRIP
Page 549 and 550: Body Electrical System Horn AT STAR
Page 551 and 552: I Body Electrical System ADJUSTMENT
Page 553 and 554: TROUBLE DIAGNOSES AND CORRECTIONS B
Page 555 and 556: Body Electrical System Windshield w
Page 557 and 558: Body Electrical System "High" posit
Page 559 and 560: CIGARETTE LIGHTER DESCRIPTION The c
Page 561 and 562: REPLACEMENT Clock 1. Remove four sc
Page 563 and 564: Body Electrical System BE537 Defogg
Page 565 and 566: Body Electrical System i i- Ct < m
Page 567 and 568: Body Electrical System 3. Remove bo
Page 569 and 570: ©*—® Js>J AT STARTER MOTOR 6 FU
Page 571 and 572: Body Electrical System Warning buzz
Page 573 and 574: Body Electrical System KICKDOWN SYS
Page 575 and 576: Body Electrical System 13 •5, tt
Page 577 and 578: Body Electrical System c '2 •Sf I
Page 579 and 580: Body Electrical System STARTER INTE
Page 581 and 582: Body Electrical System TROUBLE DIAG
Page 583 and 584: Body Electrical System SEAT SWITCH
Page 585 and 586: Body Electrical System SEAT BELT WA
Page 587 and 588: Inspection Remove two screws retain
Page 589 and 590: Body Electrical System Assistant's
Page 591 and 592: Body Electrical System Ignition swi
Page 593 and 594: Body Electrical System Neutral swit
Page 595 and 596: Body Electrical System Engine revol
Page 597: Body Electrical System Emergency sw
Page 601 and 602: Body Electrical System TROUBLE SHOO
Page 603: Body Electrical System TROUBLE SHOO
Page 606 and 607: Air Conditioning DESCRIPTION CONTEN
Page 608 and 609: Air Conditioning REFRIGERATION SYST
Page 610 and 611: AIR FLOW AND VACUUM SYSTEM AIR FLOW
Page 612 and 613: Air Conditioning VENT (Ventilation)
Page 614 and 615: Air Conditioning HEATER (FRESH) pos
Page 616 and 617: Air Conditioning DEF (Defrost) posi
Page 618 and 619: Air Conditioning OFF POSITION Ignit
Page 620 and 621: Air Conditioning GENERAL SERVICE CO
Page 622 and 623: Air Conditioning r\ Low-pressure ga
Page 624 and 625: Air Conditioning DISCHARGING SYSTEM
Page 626 and 627: When charging liquefied refrigerant
Page 628 and 629: (3) Piping • Flared section of hi
Page 630 and 631: If system has been exposed to atmos
Page 632 and 633: . condition^ Atr Tightening torque
Page 634 and 635: Air Conditioning FAST IDLE ACTUATOR
Page 636 and 637: Air Conditioning 11. In the reverse
Page 638 and 639: Air Conditioning AC282 Fig. AC-53 1
Page 640 and 641: Air Conditioning VACUUM HOSE DIAGRA
Page 642 and 643: CIRCUIT DIAGRAM FOR AIR CONDITIONER
Page 644 and 645: Noisy Insufficient cooling Blower d
Page 646 and 647: Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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